SENSors and certifiable hybrid architectures FOR safer aviation in ICing Environment

Project Information

SENS4ICE

Grant agreement ID: 824253

DOI

10.3030/824253

Project closed

EC signature date 22 November 2018

Start date 1 January 2019

End date 31 December 2023

Funded under

• SOCIETAL CHALLENGES - Smart, Green And Integrated Transport

Total cost

€ 11 959 722,50

EU contribution

€ 6 587 808,74

Coordinated by

DEUTSCHES ZENTRUM FUR LUFT - UND RAUMFAHRT EV
Germany

Periodic Reporting for period 3 - SENS4ICE (SENSors and certifiable hybrid architectures FOR safer aviation in ICing Environment)

Reporting period: 2022-01-01 to 2023-12-31

Summary of the context and overall objectives of the project

Modern airplanes are well equipped to cope with the most common icing conditions (defined in Appendix C of 14 CFR Part 25 / CS-25). However, some conditions containing Supercooled Large Droplets (SLD) have been a contributing factor for severe accidents over the last three decades. It has become clear that improving safety is of high importance for these icing conditions as ice can form on unprotected areas of the lifting surfaces. Authorities addressed this by issuing new certification rules under Appendix O of 14 CFR Part 25 / CS-25 to ensure that future airplanes remain controllable in these conditions and can exit safely upon detection. Hence, the key to increasing overall aviation icing safety is the early and reliable detection of icing conditions to allow the necessary actions to be taken by the flight crew. SENS4ICE (SENSors and certifiable hybrid architectures for safer aviation in ICing Environment) directly addressed this need for reliable detection and discrimination of icing conditions. The core of the novel approach of the SENS4ICE project was to intelligently cope with the complex problem of ice detection through the hybridisation of different detection techniques. In this hybrid system, the direct sensing of atmospheric conditions and/or ice accretion on the airframe is combined with an indirect detection of ice accretion on the airframe by monitoring the change of aircraft’s characteristics.
In the five project years (2019-2023) considerable progress was made in developing, maturing and demonstrating direct, indirect and remote ice detection technologies particularly for SLD icing, including icing wind tunnel testing and flight campaigns in natural icing conditions. The demonstrated novel ice detection technologies, particularly the hybrid ice detection, facilitate broad and promising applications including ensuring operational safety and supporting certification activities. This comprises next generation air vehicles including greener aviation and revolutionary or unmanned or urban air mobility vehicles.

Work performed from the beginning of the project to the end of the period covered by the report and main results achieved so far

In the first part of the project (2019-2022) icing detection technologies were developed and matured, with a focus on Appendix O icing conditions.
Moreover, several icing wind tunnel (IWT) facilities enhanced capabilities to represent Appendix O conditions. As no standardised procedure exists for icing wind tunnels to generate and detect Appendix O icing conditions, extending icing wind tunnel capabilities towards the Appendix O icing regime resulted in valuable insights and gaining understanding. This includes measurements with reference instruments conducted in different icing wind tunnels and comparison and consistency analysis for relevant icing parameters. Ten different technologies with various physical principles for directly detecting ice accretion or atmospheric icing conditions were developed and matured with the EU funding (one technology for airborne scientific and reference measurements and nine aiming at applications for operational air transport application).
Eight technologies provided testing results in different icing wind tunnels in Appendix C and O conditions. Most sensor technologies were able to demonstrate the detection of a large portion of the Appendix O test points while at the same time ensuring very good detection capabilities for Appendix C conditions. Furthermore, some sensors are capable of providing specific relevant icing parameters like liquid water content and median volume diameter, which is considered as a very beneficial input for the hybrid ice detection system.
The hybrid ice detection system was specified and initial considerations of certification aspects were developed in close cooperation with aviation certification authorities, aircraft manufacturers, pilot representatives and research institutions. Subsequently, a suitable hardware and software architecture was developed in order to be flight tested. As part of the hybrid approach, a performance-based indirect ice detection system was developed and matured, able to early detect even relatively light ice accretion on the airframe by utilising fundamental knowledge about the changes of aircraft characteristics under icing conditions.

The second part of the project (2023) was dedicated to flight tests in natural icing conditions including Appendix O and the evaluation of the different icing technologies. Two flight test campaigns took place in early 2023:
- in North America with Embraer Phenom 300;
- in Europe with the French ATR 42 environmental research aircraft of Safire.
These campaigns served to test and demonstrate eight of the direct ice detection technologies under development in SENS4ICE, as well as the hybrid ice detection system, including indirect ice detection. Extensive meteorological support allowed to encounter icing conditions of interest including Appendix O conditions in flight. Furthermore, remote icing detection technologies were investigated during the European campaign, based on satellite data or airborne weather radar data. All detection technologies performed well during the flight demonstration and generally exhibited robust and timely ice detection behaviour. The technology readiness level (TRL) was increased to TRL 5 in several cases and even TRL6 for many technologies. Particularly the hybrid ice detection approach showed in flight tests the capability to provide both early detection and a continuous monitoring of ice accretion on the aircraft. This is very promising and can allow to assess the effectiveness of ice protection systems and/or ice accretion on unprotected surfaces during flight. Furthermore, this can facilitate more efficient use of ice protection systems in order to reduce energy consumption. Particularly the indirect detection is a software solution with retrofit capabilities and may be implemented very cost efficient. In general, the demonstrated novel ice detection technologies facilitate broad and promising possibilities for applications for many different air vehicle types (including greener aviation, UAV, urban air mobility and fully electrically powered aircraft) and further benefits including ensuring operational safety and supporting certification activities.

Progress beyond the state of the art and expected potential impact (including the socio-economic impact and the wider societal implications of the project so far)

The SENS4ICE consortium united European and non-European aircraft manufacturers, equipment suppliers and research/academia with a large variety of technologies that have emerged in recent years, the most promising and mature of which were selected for flight testing, while several other less mature but promising technologies were advanced in laboratory environment. Since icing is a global hazard, SENS4ICE addressed this challenge with a global consortium including participants from Brazil, Canada and USA.
By aligning the EU-funded activity with nationally and internally funded programmes of those countries, a harmonized global view on Acceptable Means of Compliance could be achieved, while technological progress further advanced by ensuring complementarity and avoiding overlap.
The impact of the project is to contribute to the key societal challenges of smart, green and integrated transport, considering the challenges of its competitiveness, performance and sustainability. SENS4ICE tackled these challenges by contributing to increased passenger safety, decreased cost by improving certification rules, and increasing aviation efficiency by avoidance of icing hazards and lowering inspection and MRO operations.

Logo of the SENS4ICE project