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Next-Generation Thyristor pulse technology for testing of high power magnetic components in DC Smart Grids

Project description

Innovative technology will spur the development of novel soft magnetic materials

Soft magnetic materials, those that can be magnetised and demagnetised easily, have been around for decades and play a key role in energy conversion globally. Increased interest in them is largely driven by their promise for DC smart grids and renewable energy systems. Development has so far been hindered by the lack of accurate measuring systems to test nonlinear high-power magnetic components in DC voltage grids. The German SME Bs & T Frankfurt am Main has developed PulseTester, a technique capable of measuring the energy loss of magnetic components with unparalleled accuracy. The EU-funded PulseTester project is helping the team optimise the technology and prepare to take it to market.

Objective

Driven by the soaring demand for hybrid and electric vehicles and the large investments in renewable energies, the soft magnetic materials market is expected to reach the €100 billion mark by 2026. Together with increasing number of stringent regulations (particularly in the EU), this growth is expected to drive the emergence of advanced material testing equipment for the automotive and semiconductor industries.

Accurate soft magnetic component testing is therefore becoming essential to select and develop efficient materials for key grid components and thus limit power loss and maximize system efficiency. However, there is still a clear lack of accurate measuring systems to test nonlinear high power magnetic components in DC voltage grids. This leads to a pressing market demand for innovative advanced quality testing solutions for these materials.

Bs&T’s innovative prototype, PulseTester, has been designed specifically to fill this technical gap. Using the latest thyristor semiconductor technology and implementing an innovative circuit measuring system, we have been able to establish a revolutionary and effective pulsed technique capable of characterizing inductive component for middle voltage soft magnetic components. We can measure energy loss of magnetic components with unparalleled accuracy, offering a unique advantage in comparison with current alternatives, for a much lower price.

With the final validation and full commercial release of PulseTester, we will help improve energy efficiency by facilitating adoption of highly optimized soft magnetic components in DC Smart Grids and renewable energy systems. We will gain a strategic advantage in the market, selling a cumulated 3,000 units by 2024 and raise our turnover by over €23 million. PulseTester will provide us increased visibility and allow us to consolidate our brand as a reference in the magnetic material testing market, leading to the creation of over 50 jobs in the EU across the value chain.

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Call for proposal

H2020-EIC-SMEInst-2018-2020

See other projects for this call

Sub call

H2020-SMEInst-2018-2020-1

Coordinator

BS & T FRANKFURT AM MAIN GMBH
Net EU contribution
€ 50 000,00
Address
HANNAH-ARENDT-STRASSE 36
60438 FRANKFURT AM MAIN
Germany

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Hessen Darmstadt Frankfurt am Main, Kreisfreie Stadt
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost
€ 71 429,00