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An innovative 3D Free-form manufacturing technology for the construction industry

Project description

Architectural free-form surfaces made easy

Contemporary architecture has its share of free-form shapes, but they are challenging in terms of production. For instance, the architect has no direct control on the end product because the accuracy according to the CAD model is limited. Also, transportation is difficult and expensive due to the size and weight of the prefabricated free-forms. The EU-funded i-Contour project has a solution. It will develop a technology to design and produce large 3D free-forms at 90 % lower cost. Specifically, the project’s innovation will include an own-developed front-end software – a plug-in for Rhinoceros software – and an innovative 3D bending machine for plastics. It will also make it possible to have real-time control over the overall process.

Objective

Freeform surfaces play a prominent role in contemporary architecture. However current methods used in the construction industry to produce free-forms involve five major problems. 1. Since they do not involve machine production, the accuracy according to the CAD model is limited and the architect has no direct control on end product. 2. Manually built structures, with two opposing wire mesh frames, with interposed plastic wool often suffer corrosion. This restricts their inclusion in buildings. 3. Due to weight and size of prefabricated free-forms, transportation is difficult and expensive. 4. High manpower demand: at least 3 persons must work on the mounting of each structure. 5. Milling of moulding causes 50% waste. Clever Contour, an Austrian company founded in 2013, is finishing the development of i-Contour, an innovative technology to design and produce large 3D free-forms at 90% lower cost and overcoming key technical barriers such as high weight and transportation difficulties. i-Contour is the first end-to-end manufacture technology for free-forms thanks to two key elements: an own-developed frontend software – a plug-in for Rhinoceros, and an innovative 3D bending machine for plastics. The most relevant Unique Selling Points of i-Contour are: *drastic costs reduction (up to 90%), *real-time control of the overall process, *weight reduction (up to 50%), *easiness of transportation and mounting, and *very fast production time (from weeks down to 2-3 days). The first prototype of the system is already working in our premises and we have successfully executed 6 projects with national and international design studios. We have also engaged several companies from different segments such as concrete manufacturers, formwork producers and architects. By the end of 2023, three years after market launch, we expect to have an accumulated revenue of €21 million and have created up to 20 new positions.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

CLEVER CONTOUR GMBH
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
PETER TUNNER STRASSE 19
8700 LEOBEN
Austria

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Südösterreich Steiermark Östliche Obersteiermark
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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