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Retrofitting equipment for efficient use of variable feedstock in metal making processes

CORDIS provides links to public deliverables and publications of HORIZON projects.

Links to deliverables and publications from FP7 projects, as well as links to some specific result types such as dataset and software, are dynamically retrieved from OpenAIRE .

Deliverables

Software as a Service tool for Furnace Performance Management (opens in new window)

Development of a Software as a Service tool which is connected to the internet and provides a method to deliver performance optimisation tools by accessing them online.

Technical evaluation of the different retrofitting solutions and the overall results of the industrial applications in the different demonstration cases (opens in new window)

Evaluation of performance of sensors, equipment, and process monitoring and control tools, as retrofitting solutions and evaluation of the economic gain based on overall results of the industrial application in the different demonstration cases.

MFA applied and validated for steel plant at SID (opens in new window)

The Material Flow Analysis of RWTH Task23 for tracking of sources and quality of steel scrap is applied and validated for the steel plant at SID

Material flow anaysis created and data provided for all use cases (opens in new window)

Material flow analysis including the definition of the system and system parameters the modelling the data collection and allocation and the evaluation verification and documentation created

Variability in material and energy feedstock assessed for the different use cases (opens in new window)

Variability in the feedstock for the steelmaking, aluminium refinery, and lead making assessed.

Report on cross-sectorial transferability of retrofitting solutions (opens in new window)

Evaluation how well the developed retrofitting solutions will be transferable to other industrial sectors like other metal making processes and other process industries.

Final exploitation workshops (opens in new window)

Exploitation workshops organised and held during the project, dealing with the application of innovative sensor techniques, plant equipment and process control methodologies to industrial processes.

Final dissemination event: joint dissemination workshop with other projects (opens in new window)

Organisation of meeting in cooperation with other projects funded in the same SPIRE call in Horizon 2020 calls with similar topics, to allow for information exchange and to discuss on common dissemination strategies and events.

MFA applied and validated for lead plant at EXI (opens in new window)

Material Flow Analysis for the recycled lead production applied and validated for the lead plant at EXI

MFA applied and validated for Aluminium plant at GRU (opens in new window)

The Material Flow Analysis is applied and validated at the aluminium plant at GRU to identify the proper KPIs for quality prediction and predictive control

LCA for assessment of impact reduction (energy & resource efficiency, GHG emissions) for the different demonstration cases (opens in new window)

Full LCA assessment of impact reduction regarding energy & resource efficiency and GHG emissions for steelmaking, aluminium chips refining and lead recycling.

Economic, technological and regulatory challenges identified, scope of LCAs defined (opens in new window)

Identification of economy, technology and regulatory spheres for the steelmaking, aluminium refinery and lead making sectors. Scope and goal of the Life Cycle Analysis defined.

On-line monitoring systems for process behaviour developed (opens in new window)

Online monitoring systems for the steel making Al and Lead use cases to process gathered data and calculate continuously composition and temperature developed

Preliminary economic assessment (opens in new window)

Preliminary evaluation of the economic gain of the integrated retrofitting solutions based on the results of the industrial demonstration cases

Charge mix optimisation implemented in steel plants (opens in new window)

BFI statistical model for steel scrap characterisation and of charge mix optimisation WP4 implemented at the steel plants of SID and AMB

Release of project web-site, press releases including a project leaflet (opens in new window)

Project leaflet and web-site with a public part containing key project information and results and a private part reserved for the project partners are released by BFI. The information to be published on the web-site is provided by all partners.

LIBS sensor tested with scrap samples at laboratory and ready for installation (opens in new window)

The LIBS sensor is calibrated and validated at laboratory with feeding material steel scrap Al chips Pb shredder provided by the partners and ready for installation at a belt conveyer at ILT

Publications

Combustion of a Solid Recovered Fuel (SRF) Produced from the Polymeric Fraction of Automotive Shredder Residue (ASR). (opens in new window)

Author(s): E. Acha; A. Lopez-Urionabarrenechea; Clara Delgado; Lander Martinez-Canibano; Borja Baltasar Perez-Martinez; Adriana Serras-Malillos; B.M. Caballero; Lucía Unamunzaga; Elena Dosal; Noelia Montes; Jon Barrenetxea-Arando
Published in: Polymers, Issue 1, 2021, ISSN 2073-4360
Publisher: MDPI
DOI: 10.3390/polym13213807

Chemical Composition and Melt Treatment Optimization of 5XXX and 6XXX Alloys for Ablation Technology (opens in new window)

Author(s): Emili Barbarias, Asier Bakedano, Ibon Lizzaralde, Sergio Orden, Ana Isabel Fernández Calvo
Published in: International Journal of Metalcasting, Issue Volume 17, April (2023), 2023, Page(s) 551–562, ISSN 1939-5981
Publisher: American Foundry Society
DOI: 10.1007/s40962-022-00794-w

Comparative Study of the Metallurgical Quality of Primary and Secondary AlSi10MnMg Aluminium Alloys (opens in new window)

Author(s): Asier Bakedano; Andrea Niklas; Ana Isabel Fernández-Calvo; Gorka Plata; Jokin Lozares; Carlos Berlanga-Labari
Published in: Metals, Issue 6, 2021, ISSN 2075-4701
Publisher: MDPI
DOI: 10.3390/met11071147

Comparison of Detectors with Pulse Shape Discrimination Capability for Simultaneous Detection of Gamma-rays, Slow and Fast Neutrons (opens in new window)

Author(s): M. Grodzicka-Kobyłka, T. Szczęśniak, Ł. Świderski, K. Brylew, M. Moszyński, K. Grodzicki, P. Mazerewicz, J. Szymanowski, Z. Mianowska
Published in: Nuclear Instruments and Methods in Physics Research, Section A: Accelerators, Spectrometers, Detectors and Associated Equipment, Issue A[70] Vol. 1019 (2021) 165858, 2021, ISSN 0168-9002
Publisher: Elsevier BV
DOI: 10.1016/j.nima.2021.165858

Model-Based Decision Support System for Electric Arc Furnace (EAF) Online Monitoring and Control (opens in new window)

Author(s): Bernd Kleimt; Waldemar Krieger; Diana Mier Vasallo; Asier Arteaga Ayarza; Inigo Unamuno Iriondo
Published in: Metals, Issue Volume 13; Issue 8, 2023, ISSN 2075-4701
Publisher: MDPI
DOI: 10.3390/met13081332

Characterization of large 5x5x10 inch NaI:Tl and 5x5 inch BGO detectors with light readout by means of R11833-100, 5 inch photomultiplier (opens in new window)

Author(s): M. Grodzicka-Kobylka, T. Szczesniak, K. Brylew, L. Adamowski
Published in: Proceedings of 2023 IEEE Nuclear Science Symposium and Medical Imaging Conference, Issue Yearly Conference, 2023 Issue, 2023
Publisher: IEEE Explore
DOI: 10.1109/nssmicrtsd49126.2023.10338467

A System for Elemental Analysis of Aluminum Chips, based on Neutron Activation Analysis (opens in new window)

Author(s): T. Szczesniak, M. Grodzicka-Kobylka, K. Brylew, L. Adamowski, K. Grodzicki, L. Janiak, A. Dziedzic, M. Sitek, A. Syntfeld-Kazuch, H. Zastawny, A. Gajderowicz, F. Peregrin, T. Baldi, M. da Silva Lopez, M. J. Neuer, B. Kleimt
Published in: Proceedings of 2023 IEEE Nuclear Science Symposium and Medical Imaging Conference, Issue Yearly conference, 2023 Issue, 2023
Publisher: IEEE-Explorer
DOI: 10.1109/nssmicrtsd49126.2023.10338061

Data Augmentation and Feature Engineering for Machine Learning in Neutron Activation Analysis (opens in new window)

Author(s): Kamil Brylew, Tomasz Szczesniak, Martyna Grodzicka, L. Janiak, Lukasz Adamowski, Marcus Neuer
Published in: Proceedings of 2023 IEEE Nuclear Science Symposium and Medical Imaging Conference, Issue Yearly conference, 2023 Issue, 2023
Publisher: IEEE Explorer
DOI: 10.1109/nssmicrtsd49126.2023.10338615

Intellectual Property Rights

Alu-Q

Application/Publication number: ES M4119018
Date: 2021-04-23
Applicant(s): FUNDACION AZTERLAN

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