Skip to main content
Go to the home page of the European Commission (opens in new window)
English English
CORDIS - EU research results
CORDIS

Solving the Root Cause of Battery Short Circuits:FocalSpec high-speed 3D imaging sensors revolutionise industrial quality control

Project description

Packing higher capacities in smaller batteries

Battery technology has evolved dynamically since Italian physicist Alessandro Volta unveiled the first battery in 1799. We use batteries today to power our mobile telephones and start our cars. The EU-funded FOCALSPEC project is looking to the future, designing a smaller battery with higher capabilities. It is developing 3D imaging sensors that offer laboratory level measurement accuracy for detecting microscopic imperfections on battery electrodes at the speed of manufacturing lines (moving three metres per second). The project’s main goal is to increase the speed of its core 3D imaging sensors by over 100x and implement it into a new, real-time measurement sensor to significantly improve Li-ion battery safety in electric cars.

Objective

With the market appetite for electric cars and consumer electronics increasing globally, battery manufacturers need to pack higher capacities into ever-smaller battery sizes. This sets extreme demands on manufacturing precision to ensure battery safety. Failing to do so caused for example the global Samsung smartphone recall in 2016 – microscopic imperfections in electrodes were too small to detect. Those imperfections led the batteries to short circuits, putting consumers in direct danger. While this might sound like a small issue concerning high-end smartphones – imagine if similar incidents happen in electric cars.

FocalSpec revolutionary 3D imaging sensors offer laboratory level measurement accuracy for detecting microscopic imperfections on battery electrodes at the speed of manufacturing lines (moving 3 meters per second). Our technology enables carrying out submicron-level analysis of shapes, profiles, textures, thicknesses, dimensions, roughness, etc. No other industrial measurement solution, including laser, is able to combine such speed and precision. Other quality control systems cannot distinguish between 2D and 3D defects at so high speed, and are therefore not reliable in e.g. high capacity Li-ion battery manufacturing.

Having validated the technical feasibility and major market demand for on-line version of our sensors, we will prepare our technology for wide scale adoption during this Phase 2 project. Our main objective is increasing the speed of our core 3D imaging sensors by over 100x and implementing it into a new, real-time measurement sensor that will significantly improve Li-ion battery safety in electric cars, which is a major up-and-coming growth area for the European industry. This opens up a total addressable market of over €1 billion already in the first five years following the project.

Fields of science (EuroSciVoc)

CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.

You need to log in or register to use this function

Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-2 - SME instrument phase 2

See all projects funded under this funding scheme

Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

See all projects funded under this call

Coordinator

FOCALSPEC OY
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 2 494 800,00
Address
ELEKTRONIIKKATIE 13
90590 Oulu
Finland

See on map

SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Manner-Suomi Pohjois- ja Itä-Suomi Pohjois-Pohjanmaa
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 3 564 000,00
My booklet 0 0