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Content archived on 2024-04-15

FOLDING, ASSEMBLY, STABILITY AND GENETIC MODIFICATION OF PENICILLIN ACYLASE AND ITS PRECURSORS

Objective


Worldwide penicillin production in 1985 was 11000 tons, 40% of which was used for the manufacture of the important semisynthetic penicillin antibiotics. The biotechnological process today uses the enzyme penicillin acylase (PA) to achieve a purer intermediate with lower energy consumption. PA is produced from naturally occurring bacteria in which the enzyme occurs at relatively low levels. Its efficiency and the range of conditions under which it can be employed are limited. Improvements in PA production and in its stability and specificity are important to this highly competitive industry.

Improvements to PA should be attainable using recombinant deoxyribonucleic acid (DNA) technology to express the enzyme at higher levels, and by protein engineering techniques to modify the stability and specificity. Preliminary work has shown that the success of such approaches will depend upon understanding the fundamental processes of biosynthesis, assembly and activity of PA.

With respect to PA production, 2 fragments of PA have been produced at high levels by genetic engineering. Their assembly has been studied in depth, leading to 60% yield of functional enzyme. The novel process has potential for industrial production of enzyme. For PA processing in vivo a mechanism of processing from the precursor molecules has been elucidated. Essential conditions for the various steps are known and ground rules for modification of the enzyme by protein engineering have been established. With respect to stabilization, the principles of PA stability in terms of molecular structure are now known. Combinations of attachment to solid supports and chemical modification have led to a 50000-fold increase in stability.
The conclusions of this work constitute the essential scientific underpinning for future process development.

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CONSEJO SUPERIOR DE INVESTIGACIONES CIENTIFICAS
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