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Content archived on 2024-04-16

MULTISENSOR VISUAL INSPECTION IN HIGH SPEED GARMENT PRODUCTION.

Objective

An automatic system for quality control in high speed garment production based on the current state-of-the-art in computer vision techniques and involving advanced hardware architectures has been identified as a key device to increase the competitiveness of the European textile industry.
An inspection machine has been designed to automatically detect and classify pantyhose defects occurring in the manufacturing process. The need to perform inspection at real time throughput rates of 1.6 Mpixels has led to the development of unique hardware architecture, algorithm set and mechanical module capable to cope with the project requirements. The segmentation operations are done in a systolic processor specifically designed for this project. The imperfection classification is done in a network of transputers with a PC as a peripheral server. The prototype has achieved the expectedd results of reducing the defective production from 0.7% to 0.35%, and the tests performed on factory site show that the system is able to classify with a confidence of 95%.
The major technical tasks which represent significant technological advances in the textile manufacturing and in the incipient automatic inspection are :

-development of a computer vision system for automatic defect detection in whole finished garments with a reliability of at least 90 %;
-defect detection in real time at high speed production flow (at least 300 doz. in 8 hours), and with a reduction from 2.5 % to 0.3 % in the produced faulty pantyhose;
-development of new techniques for defect detection based on the latest advances in CCD cameras, parallel hardware architectures and parallel computer vision algorithms.

Fields of science (EuroSciVoc)

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Topic(s)

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Call for proposal

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Funding Scheme

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Coordinator

Manufacturas Antonio Gassol SA
EU contribution
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Address
Diputacion 68
08015 BARCELONA
Spain

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Total cost

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Participants (3)

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