Skip to main content
Go to the home page of the European Commission (opens in new window)
English English
CORDIS - EU research results
CORDIS
Content archived on 2024-06-10

The development of design and processing tools to promote gas injection moulding of plastics

Objective



Competitiveness is increasingly determined by the ability to reduce time to market, lower costs, improve production flexibility and minimize environmental impacts on an ongoing basis. Concerning the traditional sector of plastic processing, gas (assisted) injection moulding (GAIM) is a technology with a high added value. GAIM products are characterised by a regular solid outer wall and a hollow (gas filled) core. GAIM of plastics is an existing technique which offer great number of advantages e.g. l) greater freedom in design during moulded part lay-out, 2) higher productivity. and 3) savings of weight/material. Unfortunately, GAIM has only been implemented in the plastic moulding market to a very limited scale. The main cause is the knowledge gap concerning the design and processing of gas injection rnoulding of plastics, the (expensive) quality control and missing process control. Therefore, the objective of this project is to develop practical GAIM design and processing tools: I) GA1M design rules and processing conditions/criteria, 2) practical CAD and CAE tools; i.e. simulation programmes and 3) an ultrasonic in-mould measurernent system (US-IMM) which functions as closed loop process monitoring (quality) tool. The developed design and processing tools will be used (validated) on a series of selected cases (products) of the participating injection moulders. The expected achievements for the injection moulders (7 SMEs) are: I) an improvement of the productivity by at least 25 %, 2) lower processing costs by savings of raw materials (5 - 50%) and a lower energy consumption (5 - 20 %), and 3) an improved product quality (less waste). For the seven injection moulders, an average of 3 products each and a product cycle of 5 years the total potential benefits amounts 30 - 90 MECU. The consortium consists of suppliers of materials and technology: AIR (gas equipment), ENG (IM machinery) and GEP (engineering plastics). developers: KRA (US sensors and US equipment), TOH (moulds) and STF (US-IMM system), endusers: NOR, BEK, DPB, HOF, STF, WIS and MOL (all injection rnoulders) and the RTD-performers: TNO and IKV. The listed objectives of the proposed project directly refer to the priority areas: 1 1.1.S 1.1.2.S l.4.1.S 2.2.1.S and 2.3.2.S of the Brite-Eurarn III programme.

Fields of science (EuroSciVoc)

CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.

You need to log in or register to use this function

Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

Data not available

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

CRS - Cooperative research contracts

Coordinator

Norplast Lamas BV
EU contribution
No data
Address
1,Sontweg 1
9700 AN Groningen
Netherlands

See on map

Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

No data

Participants (13)

My booklet 0 0