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Content archived on 2024-04-15

OPTIMISATION OF CERAMIC FIBERS REINFORCED ALUMINIUM ALLOYS

Objective

Acquisiti on of fundamental knowledge on Metal Matrix Composites, especially ceramic fibre reinforced aluminium alloys. Study of the processing aspects. Correlation of thermomechanical properties to microstructure and interfacial phenomena.
The goal of the project was to acquire a comprehensive know how on ceramic fibre reinforced aluminium alloys, referring to manufacturing, processing and heat treatment and to evaluate their performance in terms of mechanical and wear properties.

Ceramic fibre and whisker preforms from several suppliers have been infiltrated by squeeze casting with a wide variety of aluminium alloys. It has been found that infiltration causes heterogeneities in the preform and segregation of alloying elements. The composition of the alloy that actually infiltrates the preform is not exactly that of the original alloy, as a fraction of the alloying elements is retained above the preform. Heat treatments commonly used for unreinforced aluminium alloys are not optimal for composites, and we have come to the conclusion that reinforcing materials modified solution treating and age hardening kinetics. Hence solution treating and tempering times and temperatures have been optimised for composites.

Mechanical testing and wear tests have been carried out on almost all composites. The influence of the preform composition and binder on tensile characteristics was clearly revealed. There exists an optimal composition of the alloy that yields the best tensile properties to the composite, as well as some other alloys that will give more wear resistant materials.
THE EFFECT OF DIFFERENT ALLOYING ELEMENTS ON THE BONDING CONDITIONS AND THE MECHANICAL PROPERTIES OF THE COMPOSITES WILL BE STUDIED. IN THIS CONTEXT IT WILL ALSO BE DETERMINED HOW METALLURGICAL AND PROCESSING PARAMETERS INFLUENCE THE MICROSTRUCTURE OF THE INTERFACE BETWEEN METAL AND CERAMIC.

THE MANUFACTURING METHOD FOR THE COMPOSITES WILL BE SQUEEZE-CASTING AS IT APPEARS THE MOST PROMISING FOR MASS PRODUCTION.

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Coordinator

RENAULT
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10 AVENUE EMILE ZOLA
92109 BOULOGNE-BILLANCOURT
France

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Participants (3)

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