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Modular laser based additive manufacturing platform for large scale industrial applications

Deliverables

Report on contribution to standards for modular laser-based additive manufacturing

The platform for modular laser-based additive manufacturing of advanced products will open a huge range of new market opportunities. The definition of new standards will stimulate the market and facilitate innovation in the field of laser-based manufacturing. Therefore, (1) contribution to standards and (2) guidelines for implementation and use of the project results will be identified.

Report on new paradigms and ICT tools for AM integration with scenario for industrial implementation

The report will identify the most relevant design and manufacturing tools (incl. ICT ones)/methodologies required for full integration of AM, combined with MIM and post-processing operations into the Industry 4.0 concept.

Workshop summary report of AM European project reviews with highlights on AM bottlenecks, success stories and list of candidates for the MAESTRO contest

The report will analyse the potential synergies between MAESTRO and a list of relevant AM-related R&D projects in order to create the maximum value for the European commission. A workshop will be organized in order to collect perspectives from other project coordinators. It will also be a preliminary step to the organization of the MAESTRO contest (M34).

Training modules for industrial engineers and technicians

Training modules for the training of industrial engineers and technicians will be established for an industrial transfer of new technologies as well as for maintaining the newly developed manufacturing methods and tools.

Workshop with MAESTRO contest

The workshop will aim at: - disseminating project results - animating working groups to evaluate the platform capabilities and specify its potential for future use after the end of the project: markets, business models of the platform, implementation of “daughter” factories, etc - demonstrating “live” the platform capabilities - organizing a contest on products to be manufactured through the platform: companies will be invited to propose 1 month before the workshop case studies for future products to be manufactured by the MAESTRO technologies. The proposals will be evaluated (vs. economical, technical and societal criteria) and ranked by the project partners. For each of the 3 best proposals, the fabrication process will be characterised with respect to industrialisation, i.e. throughput, throughput time, process parameter control, yield, cost. Free prototyping of the products will be proposed to the winner of the contest.

Creation of the External Expert Advisory Board

Relevant industrials and experts will be invited to take part in the External Expert Advisory Board

Training modules for scientists

From the version of the module for industrial engineers and technicians, a version to initiate modular laser-based additive manufacturing training for scientists will be prepared. The module will be organized in the framework of the new platform and will be seen as a preparation and organization test for the future objectives of the platform after the end of the project.

Publications

On Design and Tribological Behaviour of Laser Textured Surfaces

Author(s): D. Bhaduri, A. Batal, S.S. Dimov, Z. Zhang, H. Dong, M. Fallqvist, R. M'Saoubi
Published in: Procedia CIRP, Issue 60, 2017, Page(s) 20-25, ISSN 2212-8271
DOI: 10.1016/j.procir.2017.02.050

Concept for completeness checking of joined structures exemplified on rail vehicle car body shells

Author(s): Uwe Jurdeczka
Published in: Journal of Sensors and Sensor Systems, Issue 6/1, 2017, Page(s) 53-63, ISSN 2194-878X
DOI: 10.5194/jsss-6-53-2017

Evaluation of surface/interface quality, microstructure and mechanical properties of hybrid additive-subtractive aluminium parts

Author(s): Debajyoti Bhaduri, Pavel Penchev, Khamis Essa, Stefan Dimov, Luke N. Carter, Catalin I. Pruncu, Daniele Pullini
Published in: CIRP Annals, Issue 68/1, 2019, Page(s) 237-240, ISSN 0007-8506
DOI: 10.1016/j.cirp.2019.04.116

Model-based analysis of constructional steel structures exemplified by dimensional checking on railway car shells using 3D scanning

Author(s): Uwe Jurdeczka
Published in: Journal of Sensors and Sensor Systems, Issue 9/1, 2020, Page(s) 109-116, ISSN 2194-878X
DOI: 10.5194/jsss-9-109-2020

Effects of Top-hat Laser Beam Processing and Scanning Strategies in Laser Micro-Structuring

Author(s): Hoang Le, Pavel Penchev, Anne Henrottin, David Bruneel, Vahid Nasrollahi, Jose A. Ramos-de-Campos, Stefan Dimov
Published in: Micromachines, Issue 11/2, 2020, Page(s) 221, ISSN 2072-666X
DOI: 10.3390/mi11020221

Laser drilling with a top-hat beam of micro-scale high aspect ratio holes in silicon nitride

Author(s): Vahid Nasrollahi, Pavel Penchev, Afif Batal, Hoang Le, Stefan Dimov, Kyunghan Kim
Published in: Journal of Materials Processing Technology, Issue 281, 2020, Page(s) 116636, ISSN 0924-0136
DOI: 10.1016/j.jmatprotec.2020.116636

Durability and Wear Resistance of Laser-Textured Hardened Stainless Steel Surfaces with Hydrophobic Properties

Author(s): A. Garcia-Giron, J. M. Romano, A. Batal, B. Dashtbozorg, H. Dong, E. Martinez Solanas, D. Urrutia Angos, M. Walker, P. Penchev, S. S. Dimov
Published in: Langmuir, Issue 35/15, 2019, Page(s) 5353-5363, ISSN 0743-7463
DOI: 10.1021/acs.langmuir.9b00398

Two-Side Laser Processing Method for Producing High Aspect Ratio Microholes

Author(s): Vahid Nasrollahi, Pavel Penchev, Stefan Dimov, Lars Korner, Richard Leach, Kyunghan Kim
Published in: Journal of Micro and Nano-Manufacturing, Issue 5/4, 2017, ISSN 2166-0468
DOI: 10.1115/1.4037645

Subwavelength Direct Laser Nanopatterning Via Microparticle Arrays for Functionalizing Metallic Surfaces

Author(s): Jean-Michel Romano, Rajib Ahmed, Antonio Garcia-Giron, Pavel Penchev, Haider Butt, Olivier Delléa, Melissa Sikosana, Ralf Helbig, Carsten Werner, Stefan Dimov
Published in: Journal of Micro and Nano-Manufacturing, Issue 7/1, 2019, ISSN 2166-0468
DOI: 10.1115/1.4042964

Mechanical durability of hydrophobic surfaces fabricated by injection moulding of laser-induced textures

Author(s): Jean-Michel Romano, Mert Gulcur, Antonio Garcia-Giron, Elena Martinez-Solanas, Ben R. Whiteside, Stefan S. Dimov
Published in: Applied Surface Science, Issue 476, 2019, Page(s) 850-860, ISSN 0169-4332
DOI: 10.1016/j.apsusc.2019.01.162

Drilling of micron-scale high aspect ratio holes with ultra-short pulsed lasers: Critical effects of focusing lenses and fluence on the resulting holes’ morphology

Author(s): Vahid Nasrollahi, Pavel Penchev, Tahseen Jwad, Stefan Dimov, Kyunghan Kim, Changmin Im
Published in: Optics and Lasers in Engineering, Issue 110, 2018, Page(s) 315-322, ISSN 0143-8166
DOI: 10.1016/j.optlaseng.2018.04.024

Combined surface hardening and laser patterning approach for functionalising stainless steel surfaces

Author(s): A. Garcia-Giron, J.M. Romano, Y. Liang, B. Dashtbozorg, H. Dong, P. Penchev, S.S. Dimov
Published in: Applied Surface Science, Issue 439, 2018, Page(s) 516-524, ISSN 0169-4332
DOI: 10.1016/j.apsusc.2018.01.012