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Towards Terawatt Production of c-Si Solar Photovoltaics

Project description

Advancing c-Si PV solar cell and module efficiency and cost-effectiveness

High costs and supply chain risks hinder the widespread adoption of c-Si PV solar cell technology. The EU-funded TERASUN project will develop technologies aimed at enhancing the efficiency and cost-effectiveness of c-Si PV solar cells. One key focus is innovating Si heterojunction (SHJ) solar cell technology to achieve higher efficiencies and lower costs. Additionally, the project aims to integrate nanophotonic structures onto module cover glass to minimise reflection and improve overall performance. TERASUN will also create advancements in low-cost metallisation, direct bandgap architectures, and novel heterojunction contacts. These innovations are pivotal in approaching the theoretical efficiency limit of 29.43 % at the cell level and reducing cell-to-module losses to optimise energy yield.

Objective

TERASUN aims to develop technologies making c-Si PV solar cells more efficient and cost-effective. The project will innovate on Si heterojunction (SHJ) solar cell technology, currently holding the c-Si power conversion efficiency record of 26.81% for single junction c-Si solar cells. By targeting higher efficiencies and lower costs, TERASUN paves the way for mass production of improved SHJ solar cells. TERASUN will develop: (i) nanophotonic structures on module cover glass to minimise reflection (maximise absorption) and improve anti-soiling properties and improving the overall performance of the module, which will allow for reduced silicon consumption and higher efficiencies; (ii) innovative texturisation, including micro- and nanostructures for optimal light-trapping to enable the use ultrathin crystalline Si solar cells; (iii) novel heterojunction contacts based on metal-oxide layers implemented in interdigitated back contact (IBC) SHJ solar cells for very high efficiencies, and low-cost surface passivation for advanced surface structures; (iv) low-cost metallisation, replacing silver with copper to move towards a technology ready for terawatt production scale; and (v) direct bandgap architectures for implementation in IBC SHJ solar cells. These developments will help with approaching the fundamental limit of 29.43% on cell level and reducing cell-to-module losses for optimised energy yield. The strategic choice of materials (Cu, Al-doped Zn oxide, Sn oxide) will reduce the costs and supply chain risks. Environmental, economic and performance data associated with the developments will be gathered, evaluated and used to develop an algorithm based on multi-disciplinary design optimisation to create the TERASUN decision support tool (DST). The DST will provide stakeholders from industry and policymakers with: (i) recommendations related to the most promising technologies and (ii) a clear roadmap for the technologies developed in TERASUN towards TRL9.

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Programme(s)

Topic(s)

Funding Scheme

HORIZON-RIA - HORIZON Research and Innovation Actions

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Call for proposal

(opens in new window) HORIZON-CL5-2023-D3-02

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Coordinator

IDENER RESEARCH & DEVELOPMENT AIE
Net EU contribution
€ 913 912,50
Address
GONZALO JIMÉNEZ DE QUESADA, NUM 2, FLOOR 11, TORRE SEVILLA
41092 SEVILLA
Spain
Region
Sur Andalucía Sevilla
Activity type
Research Organisations
Links
Total cost
€ 913 912,50

Participants (6)