Skip to main content
Go to the home page of the European Commission (opens in new window)
English en
CORDIS - EU research results
CORDIS

Tuning of flow profiles in wall-less tube devices

Project description

Flow reactors with tuneable residence time distributions in real time

Flow reactors allow chemical reactions to occur in continuously moving streams rather than in static vessels. They are increasingly favoured in pharmaceuticals and fine chemicals manufacturing due to better control over reactions, improved yields and quality, and reduced costs – not to mention unleashing previously inaccessible reactions. However, balancing the molecular residence time in the reactor with reaction rate can have consequences for selectivity, yield and operational costs. With the support of the Marie Skłodowska-Curie Actions programme, the FlowTune project aims to engineer a pioneering reactor capable of precisely tailored residence time distributions in real time. Aside from improving reactions, it could enable more reactions to transition to superior flow reactors.

Objective

"Flow reactors are vital in the modern chemical industry, and their importance is growing more and more as high-value sectors such as pharmaceuticals and fine chemicals shift toward processes with smaller ecological footprints. Flow systems are perfect candidates to replace batch processes since they offer significant advantages, including enhanced control over critical reaction parameters such as temperature, mixing, and residence time. This feature leads to improved yields, product quality, and production costs and even enables the possibility to perform chemical reactions that are difficult or impossible to carry out in batch mode. Despite their advantages, current flow reactors also face challenges. In laminar flow regimes, the parabolic velocity profile leads to broad residence time distributions (RTD), which reduce selectivity and yield. While turbulent flow can achieve near plug-flow behaviour with narrower RTD, its operation requires high operational costs, and its applicability is limited in case of slow reactions, which require long residence times. The project ""Tuning of flow profiles in wall-less tube devices (FlowTune)"" aims to tune flow profiles by further developing the host's advanced liquid tube technology. Our goal is to overcome the limitations set by the current technology and engineer a flow reactor in which the RTDs can be tailored arbitrarily, even in real time. Such a device can serve as a valuable improvement in the production of fine chemicals and allows even more processes to be transitioned to flow systems."

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-TMA-MSCA-PF-EF - HORIZON TMA MSCA Postdoctoral Fellowships - European Fellowships

See all projects funded under this funding scheme

Call for proposal

(opens in new window) HORIZON-MSCA-2025-PF

See all projects funded under this call

Coordinator

FUNDACION IMDEA NANOCIENCIA
Net EU contribution
€ 209 914,56
Address
CALLE FARADAY 9 CIUDAD UNIVERSITARIA DE CANTOBLANCO
28049 Madrid
Spain
Region
Comunidad de Madrid Comunidad de Madrid Madrid
Activity type
Research Organisations
Links
Total cost
No data