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Advancing Carbon-Negative Reactive Magnesia-Based Composites for Scalable CO2 Curing, Phase Stability, and Long-Term Durability in Construction

Project description

Scaling carbon-negative magnesium oxide binders for net-zero construction

Cement manufacture is responsible for 8 % of global CO2 emissions. The use of reactive magnesium oxide binders coupled with carbon capture, utilisation and storage technology provides an excellent carbon-neutral solution. However, such binders require fundamental and practical validation. Supported by the Marie Skłodowska-Curie Actions programme, the Carbon-X project aims to address this by fine-tuning the carbonation kinetics, monitoring phase evolution and ensuring long-term durability in field conditions. This will all be coupled with pilot plant demonstrations using CO2 from industrial sources. Carbon-X will create open datasets, prediction models and suitable curing procedures, paving the way towards negative-emission construction materials.

Objective

Annual global cement production is ~4.5 billion tonnes and contributes about 8% of global CO2 emissions, making it one of the most pressing challenges for climate neutrality. Among decarbonisation pathways, Carbon Capture and Utilisation/Storage (CCUS) are widely recognised as having the greatest potential to bridge the ‘emissions gap’ toward net zero goals. Integrating CCUS into construction materials is impactful, enabling carbon sequestration at scale while creating durable infrastructure. Among candidate materials, reactive magnesium oxide (MgO) binder (RMB) stands out as a promising solution. Produced at lower calcination temperatures (700–1000 ºC versus 1450 ºC for conventional cement), it absorbs more CO2 than it emits, making it a TRUE carbon-negative binder. But its adoption has been limited by critical gaps: incomplete carbonation leaving unreacted MgO, formation of metastable phases prone to transformation, and poor understanding of long-term durability and scale-up performance under real environmental and industrial conditions.
Carbon-X has the ambition to bridge a significant portion of the ‘emissions gap’ (X) preventing the construction sector from reaching net zero targets. The project addresses the mentioned barriers through four work packages: (1) optimising carbonation kinetics to achieve rapid and complete reactions, (2) controlling phase evolution toward stable carbonates, (3) testing long-term durability under environmental stresses, and (4) integrating data into predictive models and pilot-scale proof-of-concept demonstrations using industrially relevant CO2 streams.
The project will deliver open datasets, predictive models, and practical curing protocols for industry. Wider benefits include advancing EU Green Deal and net zero targets by enabling scalable carbon-negative construction materials, reducing billions in potential CO2 emissions, and positioning EU as a global leader in sustainable construction innovation.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-TMA-MSCA-PF-EF - HORIZON TMA MSCA Postdoctoral Fellowships - European Fellowships

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Call for proposal

(opens in new window) HORIZON-MSCA-2025-PF

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Coordinator

UNIVERSITY OF LEEDS
Net EU contribution
€ 276 187,92
Address
WOODHOUSE LANE
LS2 9JT Leeds
United Kingdom
Region
Yorkshire and the Humber West Yorkshire Leeds
Activity type
Higher or Secondary Education Establishments
Links
Total cost
No data