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Sustainable Upcycling of Residual Graphite from Battery Recycling for Electrocatalysis and Energy Transition in Europe

Project description

Sustainable graphite upcycling for electrocatalysis

The advancement of electric mobility technology is accompanied by an increase in the amount of lithium-ion battery waste. Under the EU Green Deal, the recycling of critical raw material, including lithium and cobalt, is mandatory. However, it ignores the graphite waste which would normally end up in landfills. Supported by the Marie Skłodowska-Curie Actions programme, the SURGE project will make use of waste enriched with graphite and develop valuable carbon materials used in energy conversion. This project will introduce two new technological processes, such as graphite recovery and fluoride mineralisation within conventional hydrometallurgy recycling techniques. Moreover, it will help to meet the objectives set out by the EU on CRMs and eliminate fluoride pollution.

Objective

The rapid expansion of electric mobility has led to an exponential rise in lithium-ion battery (LIB) production and large volumes of end-of-life LIB waste. In response, the European Commission, under the EU Green Deal (2023), has introduced new recycling policies with mandatory recovery of Critical Raw materials (CRM) including metals such as lithium, nickel, copper, and cobalt. This recycling strategy overlooks the major non-metallic fraction in graphite present in the hydrometallurgical leach residue and typically landfilled.
SURGE utilizes this graphite-rich residue as an untapped resource for high value carbon materials for energy conversion applications. The project establishes a strategic pipeline for incorporating graphite recovery and fluoride mineralization steps into conventional hydrometallurgical recycling process to achieve EU’s CRM goals as well as mitigate fluoride contamination concern in wet metallurgy. SURGE will go beyond current recycling practices by upcycling the recovered graphite into high-performance, Platinum-free oxygen reduction reaction (ORR) electrocatalysts for fuel cells and metal-air batteries. This approach directly supports circular economy principles, closing the loop of LIB recycling while reducing reliance on scarce and expensive platinum-group metals for energy conversion.
The SURGE consortium brings together the MSCA fellow, Luleå University of Technology as the host institution under the supervision of Prof. Sadia Ilyas, with structured training at University of Lorraine (France). This collaborative framework will foster cross-disciplinary knowledge transfer in materials science, extractive metallurgy, electrocatalysis, circular economy principles and career development skills. Successful completion of project will position fellow as an independent scientist capable of driving high-impact projects that contribute to Europe’s green transition.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-TMA-MSCA-PF-EF - HORIZON TMA MSCA Postdoctoral Fellowships - European Fellowships

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Call for proposal

(opens in new window) HORIZON-MSCA-2025-PF

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Coordinator

LULEA TEKNISKA UNIVERSITET
Net EU contribution
€ 265 882,50
Address
UNIVERSITETSOMRADET PORSON
971 87 LULEA
Sweden
Region
Östra Sverige Stockholm Stockholms län
Activity type
Higher or Secondary Education Establishments
Links
Total cost
No data

Partners (2)