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From Discovery to Scale – Precision Membranes for Critical Ion Recovery

Objective

The rapid electrification of mobility and energy systems is driving an unprecedented demand for critical raw materials including lithium. Yet current lithium supply chains remain highly inefficient, resulting in significant loss of valuable metals and minerals to processing and waste streams, because of low efficiency of the existing separation technologies in handling complex, high-salinity streams. Membrane technology is emerging as a promising solution because of its versatility. However, conventional ion-exchange membranes rely mainly on charge-based separation and cannot effectively discriminate amongst chemically similar ions. This limits their ability to recover lithium from brines and leachates containing high concentrations of competing ions such as sodium, potassium, magnesium, and transition metals. To address this flaw in the state-of-the-art membranes, the PI's team recently developed on a novel fabrication method to synthesize membranes with microstructurally integrated properties that are essential to achieve high precision and fast ion sieving. However, currently only coupon-scale membranes were made. This ERC Proof-of-Concept project aims to prove that the new method can be scaled up to make high precision membranes of large areas, retrofittable to conventional fabrication apparatus. The membranes will be evaluated using realistic lithium containing streams derived from both primary (brines, ore leachates) and secondary resources (battery recycling leachates) in collaboration with industry. Pilot scale testing will assess lithium recovery performance, membrane stability, and preliminary techno-economic feasibility under industrially relevant conditions. If successful, this proposed technology could offer an attractive route for direct lithium extraction, significantly improve resource efficiency and support more circular and resilient supply chains for critical battery materials in Europe.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-ERC-POC - HORIZON ERC Proof of Concept Grants

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Call for proposal

(opens in new window) ERC-2026-POC

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Host institution

KATHOLIEKE UNIVERSITEIT LEUVEN
Net EU contribution
€ 150 000,00
Address
OUDE MARKT 13
3000 Leuven
Belgium
Region
Vlaams Gewest Prov. Vlaams-Brabant Arr. Leuven
Activity type
Higher or Secondary Education Establishments
Links
Total cost
No data

Beneficiaries (1)