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Recycling carbon dioxide in the cement industry to produce added-value additives: a step towards a CO2 circular economy

Objective

CO2 from the flue gases of a rotary kiln in a cement industry (CO2: 25 vol%) will be used for the production of value-added chemicals (acid additives for cement formulations) and materials (CaCO3 nanoparticles to be used as concrete fillers). A circular-economy-approach is enabled: the CO2 produced by cement manufacturing is re-used in a significant part within the plant itself to produce better cement-related products entailing less energy intensity and related CO2 emissions by a quadratic effect.
Ionic liquids (bare or amine-functionalised) will be the key technological playground for the efficient and cost-effective (<30 €/ton) purification of CO2 to a purity grade sufficient for the above mentioned utilisation paths. A dedicated pilot plant (flue gas flow rate: 50 Nm3/h) will be developed, based on the knowledge-based selection of the best ionic-liquids composition and operating conditions.
Within a final TRL 6 integrated system demo campaign, the thereby derived CO2 will be utilised in parallel to:
-) promote the precipitation of nano-CaCO3 powders which act as strength enhancer and accelerator of the hydration rate.
-) synthesize through electrocatalytic and catalytic pathways formic acid, oxalic acid and glycine to be used as hardening acceleration promoters, grinding aids or ionic liquids additives, respectively.
Distinctive features of the RECODE approach are the high process intensification and scale-up-ability; the use of low-grade heat sources; the meaningful reduction of CO2 emissions (>20% accounting for direct and indirect means) and the good market potential of their products at a mass production scale.
The first two years of the project will be focused on the development of key functional materials and process units at TRL 4-5, the third year on the assembly of single-process lines certified at TRL 5-6, and the fourth year on the assembly and testing at a cement manufacturing site (TITAN) of the TRL 6 integrated CO2 process.

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Programme(s)

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Topic(s)

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Funding Scheme

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RIA - Research and Innovation action

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-IND-CE-2016-17

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Coordinator

FONDAZIONE ISTITUTO ITALIANO DI TECNOLOGIA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 761 954,00
Address
VIA MOREGO 30
16163 Genova
Italy

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Region
Nord-Ovest Liguria Genova
Activity type
Research Organisations
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 761 954,00

Participants (15)

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