Objective
Electric traction machines are at the heart of the transition towards a zero tailpipe emission road mobility landscape, with their performance and cost directly impacting the attainable market penetration of electric vehicles. To accelerate the transition, next-generation electric motors need to push the existing boundaries in terms of efficiency, power density, manufacturability, cost, and environmental sustainability. A reduced and more circular use of rare earth resources is critical to reinforce Europe’s strategic autonomy and establish a more economically sustainable value chain. Recently developed axial flux motor technology based on a yokeless and segmented armature topology yields promising prospects in all these areas, significantly reducing the required amount of rare earth magnet material by design, and combining this with unmatched power density compared to state-of-the-art radial flux machines.
CliMAFlux will develop novel concepts (e.g. in terms of excitation and cooling) for more performant (e.g. >35% energy loss decrease in driving cycles) axial flux motors, thus reducing the need for rare earth materials by 60%, leveraging high-fidelity multiphysics models (e.g. electromagnetic, thermal, mechanical, and at the system level) and digital twins. Innovative designs and manufacturing processes will be proposed to: (i) increase the power density to >23 kW/l, through novel materials and improved thermal behaviour; (ii) enhance circularity over the lifetime (including >70% recyclability at the end of life); and (iii) ensure cost competitiveness (50% cost reduction) at mass production level (reaching ~€5/kW). The CliMAFlux on-board motors are integrated with the power electronics and mechanical transmission systems. The resulting electric drives will be managed by robust predictive controllers based on the CliMAFlux digital twins, including artificial intelligence (AI) prediction models, which will also facilitate novel functionalities in vehicle (sub)systems, hereby exploiting the full capability of the complete electrified drivetrain. The individual motor (with focus on approx. 90 kW continuous power) and integrated drive system will be benchmarked over a wider range of vehicles, in terms of both performance and environmental impact, on virtual (X-in-the-Loop with digital twin) and hardware test platforms up to TRL7, i.e. on a research electric vehicle already available at the consortium participants. To achieve these ambitious targets, CliMAFlux brings together the competences of 4 academic partners, 1 industry-oriented RTO, 3 SMEs and 1 LE with dedicated R&D and production facilities in the fields of motor and transmission development, power electronics integration, electrified vehicle systems, automotive design, and life cycle assessment and costing aspects.
In summary, CliMAFlux will establish new knowledge and industrial leadership in key digital, enabling and emerging technologies, and, therefore, directly contribute to Europe’s Key Strategic Orientations C and A as well as actively support the transformation towards zero tailpipe emission road mobility (2Zero).
Fields of science (EuroSciVoc)
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
- natural sciences mathematics pure mathematics topology
- natural sciences computer and information sciences computational science multiphysics
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Keywords
Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)
Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)
Programme(s)
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
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HORIZON.2.5 - Climate, Energy and Mobility
MAIN PROGRAMME
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HORIZON.2.5.7 - Clean, Safe and Accessible Transport and Mobility
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HORIZON.2.5.6 - Industrial Competitiveness in Transport
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Topic(s)
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Funding Scheme
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
HORIZON-RIA - HORIZON Research and Innovation Actions
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Call for proposal
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
(opens in new window) HORIZON-CL5-2022-D5-01
See all projects funded under this callCoordinator
Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.
9000 Gent
Belgium
The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.