Project description
Engineering with sustainable lightweight materials
Modern engineering demands lightweight materials with a perfect blend of stiffness, toughness and strength for applications in transportation, buildings and energy storage. Although fibre-reinforced polymers have found extensive use in aerospace, their recycling complexities make them an ecological concern. In this context, the HipPEEK project funded under the Marie Skłodowska-Curie Actions programme aims to revolutionise lightweight materials by harnessing high-performance thermoplastic cellular solids through additive manufacturing. Specifically, it will create functionally graded porous poly(ether-ether-ketone), or PEEK, structures. By combining environmentally friendly physical foaming and resource-efficient additive manufacturing, HipPEEK enables a giant leap towards sustainable materials for various industries, including space, aerospace, automotive, medical and dental applications.
Objective
A number of engineering applications require lightweight structural materials providing a good combination of stiffness, toughness and strength, including transportation, buildings and energy storage and conversion. Fibre reinforced polymers (FRP) in the form of monolithic and sandwich structures are nowadays mostly used in lightweight aerospace applications. However, FRP’s present an intrinsic sustainability hotspot, given the difficulty on their recycling.
High performance thermoplastic cellular solids (HPTC) are excellent candidates for those applications requiring a compromise between mechanical and functional properties ensuring at the same time recyclability by using thermoplastic polymers. The main intrinsic advantage of cellular solids is the ability to tailor their properties by tuning the microstructure (cell size, wall-thickness, and distribution). However, conventional foaming techniques such batch foaming, extrusion foaming, or foam injection moulding do not allow for precise control of the obtained cellular morphology, production of cell size gradient or the manufacturing of hierarchical macro/microporous structures.
HipPEEK aims at developing a processing strategy towards the manufacturing of porous materials of small, controlled, and graded cell size and shape through additive manufacturing (AM) focusing on Poly(ether-ether-ketone) (PEEK). PEEK is a high-performance engineering thermoplastic with high strength to weight ratio, reported as an excellent candidate for metal replacement in a variety of applications including space, aerospace automotive, medical and dental. Functionally graded porous PEEK will be accomplished by the combination of environmentally friendly physical foaming with inert gases with the production of three-dimensional scaffolds through resource efficient AM, which will allow the production of controlled multiscale hierarchical structures on the micro and meso scales, together with optimized topology at the macro scale.
Fields of science (EuroSciVoc)
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
- engineering and technology environmental engineering waste management waste treatment processes recycling
- engineering and technology mechanical engineering vehicle engineering aerospace engineering
- natural sciences mathematics pure mathematics topology
- natural sciences chemical sciences polymer sciences
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Keywords
Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)
Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)
Programme(s)
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
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HORIZON.1.2 - Marie Skłodowska-Curie Actions (MSCA)
MAIN PROGRAMME
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Topic(s)
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Funding Scheme
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
HORIZON-TMA-MSCA-PF-EF - HORIZON TMA MSCA Postdoctoral Fellowships - European Fellowships
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Call for proposal
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
(opens in new window) HORIZON-MSCA-2022-PF-01
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Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.
28906 Getafe
Spain
The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.