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Project description

Tackling the limitations of flexible electronics

The surge in flexible electronics has been remarkable, yet the conventional integration of silicon chips on flexible substrates presents a challenge. Known as ‘hybrid integration’ or ‘flexible hybrid electronics’, this approach has proven unsustainable. Conventional silicon chips, despite their prowess, are rendered impractical due to high costs, bulkiness, and lack of conformability. In this context, the EU-funded GRASP project aims to introduce the Natively Flexible Integrated Smart System (NFISS). Specifically, it will develop a flexible microcontroller unit (FlexMCU), a low-power chip that integrates diverse functionalities crucial for fast moving consumer goods and healthcare wearables. The key innovation lies in a hybrid complementary low-power thin-film transistor technology, promising a 100x per-transistor power reduction and sustainable fabrication with 100-1000x less environmental impact.

Objective

Flexible Electronics has been one of the fastest developing technologies in recent decades. The traditional path is electronic components such as silicon chips (e.g. microcontrollers) integrated onto flexible substrates called “hybrid integration” or “flexible hybrid electronics” in integrated smart systems. We believe that this approach is not a viable long-term solution for future high-volume, low-cost and conformable integrated smart systems. Our vision is an integrated smart system that is built with only flexible electronic components including analogue circuitry, digital logic and memories. We call such a system a “Natively Flexible Integrated Smart System” or NFISS. NFISSes will enable new products in the Fast Moving Consumer Goods and healthcare wearables that have not been possible before because conventional silicon chips are too costly, too bulky and not conformable.

The project will develop a flexible microcontroller unit (FlexMCU), which is the key component missing to enable NFISSes. The FlexMCU must be a low-power chip integrating a variety of functionality to address the functional requirements of the applications in FMCG and healthcare wearables. A novel hybrid complementary low-power thin-film transistor technology (100x per-transistor power reduction) will be developed to fabricate the FlexMCU in a sustainable flexible chip fab with 100-1000x less environmental footprint. The FlexMCU design is tailored to a specific domain composed of an open-source RISC-V based processor with built-in security features, an analogue frontend, on-chip memory and other peripherals. Then, the FlexMCU will be assembled using novel assembly and bonding methods onto a flexible film, which is, in turn, integrated onto a flexible substrate along with other flexible electronic components to build the first proof-of-concept NFISS that will be validated on two healthcare wearable applications.

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Topic(s)

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HORIZON-RIA - HORIZON Research and Innovation Actions

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Call for proposal

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(opens in new window) HORIZON-CL4-2023-DIGITAL-EMERGING-01-CNECT

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Coordinator

KATHOLIEKE UNIVERSITEIT LEUVEN
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 235 000,00
Address
OUDE MARKT 13
3000 LEUVEN
Belgium

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Region
Vlaams Gewest Prov. Vlaams-Brabant Arr. Leuven
Activity type
Higher or Secondary Education Establishments
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 235 000,00

Participants (4)

Partners (1)

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