Project description
Revolutionary modular laser source complex manufacturing solution
The growing complexity of products, manufacturing, and assembly underscores the need for solutions to streamline processes, enhance efficiency and cost-effectiveness, while reducing environmental impact. The EU-funded WAVETAILOR project aims to leverage modular laser sources to facilitate high-precision manufacturing of complex material structures and to develop solutions for the disassembly, reuse, and recycling of components, all while minimising environmental footprint. To achieve this, the project will develop a flexible, energy-efficient photonic setup offering complete adaptability to suit various energy and resource requirements. It will employ strategies such as Zero Defect Manufacturing (ZDM) and Zero Defect Welding (ZDW) to optimise and control product compatibility during manufacturing. Finally, the project will demonstrate its solutions in two scenarios involving multi-material components and assemblies.
Objective
WAVETAILOR focuses two industrial scenarios which are related to the complex multi-material component and assembly. The first one is Directed Energy Deposition of a multimaterial leading edge for a hypersonic hydrogen-driven airplane, while the second relates to the Powder Bed Fusion of complex multi-material assembly of a drone for urban delivery. The challenges in both cases are related with zero-defect manufacturing, sustainability and first-time-right manufacturing. WAVETAILOR aims to solve the high-precision in complex material structure manufacturing, the disassembly, reuse and recycling of components, while reducing the environmental footprint of both manufacturing process and the components itself.
To achieve this, three main pillars are developed in the project: 1) flexible energy efficient photonic setup based on modular diode-based laser source and multi-wavelength optics; 2) full reconfigurability of this setup, to use minimal energy and material resources in manufacturing of two use cases and 3) ZDM and ZDW strategies at assembly level controlling the compliability of complex multimaterial products at machine level, shop floor level and delocalized manufacturing chain level. The latter pillar will be based on digital sibling (shop floor level) and twin (cloud level) for automatic assessment of component/assembly design for circularity; first-time right process planning using synthetic legacy data and ZDM/ZDW based on real time process and post-process monitoring.
When the WAVETAILOR objectives are achieved, the manufacturing process of the two use cases will have spent 200MWh of energy less, 923kg of waste less, while the production costs are going to be 50-65% lower. In order to prove this a dedicated sustainability study is provided along the project.
Fields of science (EuroSciVoc)
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: https://op.europa.eu/en/web/eu-vocabularies/euroscivoc.
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: https://op.europa.eu/en/web/eu-vocabularies/euroscivoc.
- engineering and technologyenvironmental engineeringwaste managementwaste treatment processesrecycling
- engineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringroboticsautonomous robotsdrones
- natural sciencesphysical sciencesopticslaser physics
You need to log in or register to use this function
We are sorry... an unexpected error occurred during execution.
You need to be authenticated. Your session might have expired.
Thank you for your feedback. You will soon receive an email to confirm the submission. If you have selected to be notified about the reporting status, you will also be contacted when the reporting status will change.
Keywords
Programme(s)
Call for proposal
(opens in new window) HORIZON-CL4-2023-TWIN-TRANSITION-01
See other projects for this callFunding Scheme
HORIZON-IA - HORIZON Innovation ActionsCoordinator
8010 Graz
Austria