Enabling Laser Powder Bed Fusion for Large Scale Production of Multi-Material Components

Project Information

GlobalAM

Grant agreement ID: 101138289

DOI

10.3030/101138289

EC signature date 12 December 2023

Start date 1 January 2024

End date 31 December 2026

Funded under

• Digital, Industry and Space

Total cost

No data

EU contribution

€ 3 981 301,99

Coordinated by

ROBERT BOSCH GMBH
Germany

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Links to deliverables and publications from FP7 projects, as well as links to some specific result types such as dataset and software, are dynamically retrieved from OpenAIRE .

Deliverables

Documents, reports (7)

Methodology stress measurement

Methodology and test description for residual stress measurements

SOTA monitoring

State-of-the-art report in-situ sensing and monitoring solutions

Thermo-mechanical model

Validated thermo-mechanical model

Modelling strategy LPBF

Modelling strategy for multi-material LPBF including non-standard intensity profiles

Refinement stress analysis

Assessment and refinement of selected experimental methods for residual stress analysis

PM Manual

Project management manual

Melt pool model

Validated melt pool model

Websites, patent fillings, videos etc. (3)

Website

Secure website online

Initial Dissemination

Initial outreach material (website, presentation, flyers, fact sheet)

Exploitation I

Connection of GlobalAM with at least 3 User Associations/ Clusters/ Networks

Publications

Other (1)

Interlinking multiphysics and multiscale simulations with topology optimization in additive manufacturing processes

Author(s): Bayat, Mohamad
Published in: 2024
DOI: 10.5281/ZENODO.14273341

Peer reviewed articles (3)

Journal of Thermal Stresses

Author(s): Alberto Santi, Jakob Schröder, Itziar Serrano-Munoz, Mohamad Bayat, Jesper Henri Hattel
Published in: Journal of Thermal Stresses, 2025, ISSN 0149-5739
Publisher: Taylor and Francis
DOI: 10.1080/01495739.2025.2541862

Understanding the thermo-fluid-microstructural impact of beam shaping in Laser Powder Bed Fusion using high-fidelity multiphysics simulation

Author(s): Mohamad Bayat, Olga Zinovieva, Aleksandr Zinoviev, Richard Rothfelder, Karen Scharwzkopf, Michael Schmidt, Jesper H. Hattel
Published in: Procedia CIRP, Issue 124, 2025, ISSN 2212-8271
Publisher: Elsevier BV
DOI: 10.1016/J.PROCIR.2024.08.133

Exploring spatial beam shaping in laser powder bed fusion: High-fidelity simulation and in-situ monitoring

Author(s): Bayat, Mohamad; Rothfelder, Richard; Schwarzkopf, Karen; Zinoviev, Aleksandr; Zinovieva, Olga; Spurk, Christoph; Hummel, Mark; Olowinsky, Alexander; Beckmann, Felix; Moosmann, Julian; Schmidt, Michael; Hattel, Jesper H.
Published in: Additive Manufacturing, Issue 93, 2024, ISSN 2214-7810
Publisher: Elsevier
DOI: 10.2139/SSRN.4836570

Conference proceedings (2)

In-situ monitoring of laser powder bed fusion on multi-material substrates for electric mobility

Author(s): Marco Grasso, Matteo Bugatti, Frank Sarfert, Aitor Echaniz, Bianca Maria Colosimo
Published in: Proceedings of the XVII AITEM conference, Bari, 10-12 September 2025, 2025

In-line monitoring of complex sensor data for zero-defect additive manufacturing in the electromobility industry

Author(s): Marco Grasso, Matteo Bugatti, Panagiotis Tsiamyrtzis, Aitor Echaniz, Frank Sarfert
Published in: INFORMS Conference on Quality, Statistics & Reliability, 2025 Singapore, 2025