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Alternative routes for basic chemicals production using hydrogen as feedstock

Project description

Electrifying the path to carbon-neutral chemicals

Producing essential chemicals is responsible for a significant share of global emissions. Decarbonising the chemical industry is a crucial component in the European climate plan, but it has proved to be a challenge. The EU-funded ALCHEMHY project aims to create four electrified processes, integrating green hydrogen, electrochemical conversion and catalyst engineering, for the manufacturing of the essential platform chemicals ammonia and methanol. Laboratory concepts are scaled through pilot‑level fabrication and operated under flexible conditions relevant to future integrated energy systems with renewable generation. Process modelling and techno‑economic assessment will guide design choices and quantify performance improvements. ALCHEMHY will move Europe towards the hydrogen‑based, electricity‑driven chemical manufacturing of the future, with distributed production assets, grid‑responsive operation, sector coupling and deep industrial decarbonisation pathways.

Objective

ALCHEMHY aims to develop a set of innovative electrified processes to produce platform chemicals, particularly ammonia, i.e. a Magnetic-Heated Sorption-Enhanced Reactor (MSER) and Direct ElectroSynthesis of Ammonia (DESA); and methanol, i.e. a Small-Flexible Methanol Reactor (SFMR) and a Plasma-Catalytic Hydrogenation process (PCH). To this end, processes configuration will be optimised and novel materials and catalysts comaptible with the electric input will be developed, optimising their performance, ramp-up times and enabling milder conditions. This will support the intensification and downscaling of the ammonia and methanol production, facilitating decentralised production integrated with downstream processes and renewable energy generation. This is crucial to decarbonise the production of both chemicals, as current production heavily relies on fossil natural gas for hydrogen generation. The 4 processes will be demonstrated at TRL 6 in relevant experimental facilities, while the technical and economic feasibility of the processes will be studied through a technoeconomic assessment (TEA) in two use cases: integrated ammonia and caprolactam production and refinery decarbonisation through CCU + a downstream methanol-to-olefin process. The processes upscaling, operation and TEA will be supported through dynamic modelling of the processes, generating a digital twin of the processes and a DSS to support H2 value chain design. The project consortium consists of 16 partners from 7 EU countries, with diversified expertise and knowledge in the addressed processes and access to the required lab and pilot infrastructure. The project will contribute to the development of a sustainable chemical industry, supporting the creation of green jobs and improving the competitiveness of European industries, while contributing to a more resilient and secure energy system for the EU, reducing its dependence on imported fossil fuels.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-RIA - HORIZON Research and Innovation Actions

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Call for proposal

(opens in new window) HORIZON-CL4-2024-TWIN-TRANSITION-01

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Coordinator

FUNDACION CIRCE CENTRO DE INVESTIGACION DE RECURSOS Y CONSUMOS ENERGETICOS
Net EU contribution
€ 1 364 937,50
Address
PARQUE EMPRESARIAL DINAMIZA, AVDA. DE RANILLAS, 3D
50018 Zaragoza
Spain
Region
Noreste Aragón Zaragoza
Activity type
Research Organisations
Links
Total cost
€ 1 364 937,50

Participants (14)

Partners (1)