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CARBON FIBRE PRODUCTION VIA LOW ENERGY MICROWAVE ABSORPTION

Objective

CARBOWAVE deploys alternative heating sources i.e. plasma or microwave heating to replace conventional heating in energy intensive industries. The conversion of microwave electromagnetic radiation to heat relies on a high dielectric loss tangent (DLT). This is of importance as many of Europe’s most energy intensive industries utilise low dielectric loss raw materials. Carbon fibre (CF) which is used to produce carbon fibre reinforced polymers (CFRP), is produced from poly(acrylonitrile) (PAN) which exhibits a low DLT (0.007). CF is designated as a strategic material for Europe as it is deployed in many crucial sectors which underpin Europe’s future energy security e.g. in manufacture of light weight wind turbines for wind energy generation; in manufacture of light weight automobiles and electric vehicles for a more energy efficient Transport sector; and similarly for a more energy efficient Construction sector. Hence, CARBOWAVE will have vast economic and environmental impact. Europe dominates the advanced carbon materials market supplying 37% of the global market, which is projected to grow at a CAGR of 5.8% to reach US$7.9 billion by 2027. Currently, the industry uses large amounts of electricity and natural gas to generate the heat necessary for conversion of PAN to CF (100–900 MJ per one kg of CF produced), limiting the industrial use of CF to high end and expensive applications. In this context, CARBOWAVE aims to drastically reduce the energy consumption, carbon emissions and production cost of CFs. This in-turn will radically transform the construction, wind energy and EV industries. CARBOWAVE will achieve this through development of two alternative heating sources; an atmospheric plasma for stabilisation of PF, and a radically new susceptor induced microwave heating technology specifically designed for increasing microwave absorption, allowing the conversion of stabilised PF to CF in a continuous production process at TRL 6.

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Keywords

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Topic(s)

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HORIZON-IA - HORIZON Innovation Actions

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Call for proposal

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(opens in new window) HORIZON-CL5-2024-D4-01

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Coordinator

UNIVERSITY OF LIMERICK
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 121 325,52
Address
NATIONAL TECHNOLOGICAL PARK, PLASSEY
- Limerick
Ireland

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Region
Ireland Southern Mid-West
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

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Participants (8)

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