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Upcycling PHAs to innovative materials for fully sustainable food packaging

Project description

PHA recycling for sustainable food packaging

Conventional, fossil fuel-based plastics have a high carbon footprint and degrade poorly, causing significant environmental harm. Polyhydroxyalkanoates (PHAs) are a biodegradable and renewable alternative, but their high cost and processing challenges hinder widespread use. To address these limitations, the EIC-funded SATISPHACTION project seeks the development of groundbreaking chemical and biotic upcycling processes. The project will leverage the use of computer-aided development processes to obtain PHAs with enhanced properties, leading to formulations less reliant on additivation and blending to meet the processability requirements. Such developments will be validated by the elaboration of three food packaging prototypes: thermoformed trays, flexible thermosealable sachets and bioadhesives. This novel upcycling approach will enable us to obtain PHA plastic packaging fully biodegradable in natural soil and aquatic environments.

Objective

Conventional fossil-carbon plastics represent a significant environmental challenge due to their large carbon footprint and poor biodegradability in natural environments. A substantial portion of plastic production is dedicated to food packaging, contributing heavily to global plastic pollution. PHA (polyhydroxyalkanoate), a biopolymer naturally produced by bacteria, presents a promising alternative as it is fully biodegradable, renewable, and has a low carbon footprint. However, despite its environmental benefits, PHA currently faces significant barriers to widespread adoption: it is expensive, compostable but not recyclable, and hard to process and therefore has to be blended with other less environmentally friendly polymers to form plastics.

The SATISPHACTION project will address these issues by developing innovative recycling processes for PHA, with computational assistance. Moreover, the consortium will develop new formulations with increased PHA content, no harmful additives, and thermostable enzymes for accelerated self-degradation. We will demonstrate the viability of these advances through three specific food packaging use cases. We will demonstrate the complete biodegradation of these plastics in natural soils, and fresh and marine water environments, and determine their complete lifecycle impacts.

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-EIC - HORIZON EIC Grants

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Call for proposal

(opens in new window) HORIZON-EIC-2024-PATHFINDERCHALLENGES-01

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Coordinator

AINIA
Net EU contribution
€ 550 164,14
Address
CALLE BENJAMIN FRANKLIN 5-11 VALENCIA PARC TECNOLOGIC
46980 Paterna Valencia
Spain
SME
Yes
Region
Este Comunitat Valenciana Valencia/València
Activity type
Research Organisations
Links
Total cost
No data

Participants (8)