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NEXT-GENERATION SCALABLE AEM ELECTROLYZERS AS SUSTAINABLE HYDROGEN PRODUCTION SYSTEM

Project description

Paving the way for large-scale hydrogen production

Green hydrogen is a vital component of European decarbonisation strategies. However, its scalability remains a challenge due to expensive electrolyser technology and renewable electricity costs required for operation. To address this, the EU-funded NEREUS project aims to develop efficient and durable anion-exchange membrane electrolyser stacks that are compatible with intermittent renewable energy sources, suitable for both decentralised and industrial applications. By optimising components such as membranes, bipolar plates and cell frames, and eliminating the need for costly precious metal catalysts, it will improve overall performance and cost-effectiveness. To ensure operational safety, efficiency and reliability, the system will also be equipped with a compact balance of plant and advanced diagnostic tools.

Objective

NEREUS aims to push the boundaries of low-temperature water electrolysis by developing next-generation anion-exchange membrane (AEM) electrolyzers that combine high performance, durability, and cost efficiency. The project introduces novel cell and stack configurations based on platinum-group-metal-free electrodes, advanced membranes, and precision-engineered components such as bipolar plates, frames, and gaskets. A key innovation lies in the drastic reduction of cell thickness and the integration of a smart, compact Balance of Plant (BoP) — featuring high-efficiency power electronics, advanced gas-liquid separators, and intelligent fluid and pressure management systems — to realize a >20 kW AEM-EL system designed for dynamic load conditions.
Engineered for direct DC-DC coupling with renewable sources, the system supports seamless off-grid operation with minimal energy losses, while also offering grid-friendly services such as frequency and voltage regulation. This dual flexibility strengthens both energy autonomy and grid stability. Compliance with EU harmonized testing protocols (JRC) ensures robust performance evaluation and smooth alignment with industry standards. NEREUS also incorporates advanced diagnostic tools and machine learning models to predict and mitigate degradation mechanisms at multiple levels, improving operational lifespan and reliability.
From early design phases, the project embeds certification pathways and regulatory considerations, streamlining the route to commercialization. By fostering interoperability, safety, and long-term sustainability, NEREUS responds directly to the objectives of the HORIZON-JU-CLEANH2-2025-01-01 call, paving the way for widespread deployment of hydrogen technologies in Europe's clean energy transition.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-JU-RIA - HORIZON JU Research and Innovation Actions

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Call for proposal

(opens in new window) HORIZON-JU-CLEANH2-2025

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Coordinator

Antares Electrolysis S.r.l.
Net EU contribution
€ 540 331,87
Address
Piazza della Vittoria 14-19
16121 Genova
Italy
SME
Yes
Region
Nord-Ovest Liguria Genova
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost
No data

Participants (11)