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Pyrolytic Renewable Approach for Hydrogen and Carbon Production: Efficient Transformation of Biogenic Wastes into Hydrogen and High-Value Solid Carbon for New Industrial Value Chains

Project description

Sustainable biogenic-waste conversion into pure hydrogen

Current hydrogen production methods, including steam methane reforming and coal gasification, rely on fossil fuels or are too expensive and energy-intensive. None recovers solid carbon as a valuable by-product. Europe needs sustainable and cost-effective hydrogen and carbon solutions to address climate change and rising energy demand. The EU-funded PYRAH2 project will create a platform that converts biogenic waste and renewable gases into high-purity hydrogen and solid carbon. Using a four-stage process, it will produce zero-emission hydrogen while achieving over 90 % carbon recovery. The project will test the outputs in tyre and steel production. A pilot plant will be built at the HyChem site, supporting Europe’s sustainability goals and providing a competitive hydrogen production solution.

Objective

The PYRAH2 project tackles Europe’s need for sustainable and cost-effective hydrogen and carbon-based products, amid climate change and increasing energy demand. Existing hydrogen production methods — like steam methane reforming, coal gasification, and water electrolysis — depend on fossil fuels or are too costly and energy-intensive, and none recover solid carbon as a valuable co-product.
PYRAH2 offers an integrated platform that converts biogenic waste and renewable gases into high-purity hydrogen and solid carbon through a four-stage process: autothermal gasification and syngas conditioning, syngas biomethanation, CO2 separation, and plasma-assisted methane pyrolysis. This process transforms diverse organic waste into bioproducts and carbon-negative energy carriers, surpassing current technologies.
The process is based on technologies developed by leading EU startups (WtE, Terrawatt, Plenesys) and world-class research teams at Polimilano and DTU, covering all steps from biowaste valorization to biomethane splitting with high-pressure plasma at 1200°C. It produces zero-emission hydrogen and solid carbon, avoiding 9 to 14 kg CO2 per kg of H2. This route achieves over 90% carbon recovery, converting solid carbon into an industrial product, reducing waste, and improving economic viability. Industrial partners like GoodYear and ArcelorMittal will test this output in tyre and steel production.
In order to ensure TRL advancement from 5 to 7, a full-scale pilot will be built at the site of chemical industry HyChem, with bioenergy-specialized EPC company Necta leading the plant assembling and commissioning. The PYRAH2 valorisation pathway is fully aligned with Europe’s policy objectives on sustainability and competitiveness, including RED III, the EU Hydrogen Strategy and the Fit for 55 package. It provides a circular, scalable, and competitive solution for advancing a sustainable model of hydrogen production.

Fields of science (EuroSciVoc)

Programme(s)

Topic(s)

Funding Scheme

HORIZON-JU-IA - HORIZON JU Innovation Actions

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Call for proposal

(opens in new window) HORIZON-JU-CLEANH2-2025

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Coordinator

LANGA DE DUERO ENERCORR XXI SL
Net EU contribution
€ 65 625,00
Address
CTRA BOCIGAS DE PERALES KM 3'5
42320 LANGA DE DUERO
Spain
SME
Yes
Region
Centro (ES) Castilla y León Soria
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost
No data

Participants (11)