Skip to main content
Go to the home page of the European Commission (opens in new window)
English en
CORDIS - EU research results
CORDIS

Advancing Hydrogen Storage in Lined Rock Caverns - From Materials to Market

Project description

Building a battery out of solid rock

Europe is adding wind and solar power faster than ever, but all that energy needs to be stored until it is needed. Turning this power into hydrogen is the best way to store it long-term. Currently, natural salt caves are used to hold it. The EU-funded HyCavern project aims to mine caverns directly into common hard rock. By sealing these spaces with specialised liners and using automated construction, they are turning ordinary underground rock into high-pressure warehouses for hydrogen. This approach opens up energy storage for regions that were previously ‘off the map’. Making these caverns safer and cheaper to build will create a reliable backup for the power grid.

Objective

Large-scale underground hydrogen storage (UHS) is emerging as a key enabler for balancing renewable energy supply and demand. Yet many regions lack the suitable geology needed for conventional UHS. HyCavern responds to this gap by developing cost-effective, safe, and standardized solutions for H2 storage in mined, lined rock caverns (LRC). By tackling key technical, economic, and geological challenges, HyCavern unlocks scalable hydrogen infrastructure in areas previously considered unsuitable and increase the lifespan of storage caverns. The project will:

- Mitigate cyclic load- and hydrogen-specific risks - such as embrittlement, fatigue, and leakage - through advanced material innovations (steel, concrete) and predictive modeling for long-term performance.
- Automate cavern construction and maintenance with a mobile robotic system that combines laser welding and coating, reducing personnel costs, increasing safety, and enabling in-situ repairs.
- Adapt cavern designs to diverse European lithologies by integrating geomechanical/geochemical experiments, large-scale validations, and advanced simulations.
- Implement conformance-based monitoring tools to detect early deviations from safe operational parameters and support proactive risk management.
- Quantify economic value across storage use cases through comprehensive techno-economic analysis, highlighting key requirements for the technology’s competitiveness and identifying cost drivers.
- Conduct techno-economic analyses across diverse storage use cases to quantify the economic benefits for each application while identifying key requirements for the technology’s competitiveness.
- Deliver a practical, replicable guideline tool to assist Storage System Operators (SSOs) in fast-tracking preliminary feasibility assessments and identifying LRC potential across Europe.

By reducing storage costs and enhancing energy security, HyCavern directly supports Europe’s transition to a resilient, decarbonized energy system.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-JU-RIA - HORIZON JU Research and Innovation Actions

See all projects funded under this funding scheme

Call for proposal

(opens in new window) HORIZON-JU-CLEANH2-2025

See all projects funded under this call

Coordinator

SINTEF AS
Net EU contribution
€ 1 413 779,38
Address
STRINDVEGEN 4
7034 Trondheim
Norway
Region
Norge Trøndelag Trøndelag
Activity type
Research Organisations
Links
Total cost
No data

Participants (12)

Partners (2)