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REcycling perManent Magnets: an Innovative Approach

Project description

Turning rare Earth waste into high-tech gold

Rare earth elements are vital for modern-day technologies, such as smartphones and electric cars, as well as wind turbines and medical imaging devices. However, mining and processing these critical materials, particularly the magnetic elements praseodymium, neodymium, dysprosium, and terbium, are challenging. It is costly and comes with a heavy environmental toll. The EIC-funded REMMIA project aims to make this easier and more sustainable. Specifically, it will recycle the most valuable and least recovered components of permanent magnets. It will combine magneto-electrodeposition with antisolvent extraction to recover over 90 % of rare earths with 99 % purity. This could supply a quarter of the EU’s annual demand from recycled sources, and reduce reliance on mining.

Objective

Rare earth elements (REE) are crucial for modern technology, used in batteries, smartphones, electric cars, wind generators, industrial robots, military drones, and medical imaging. Demand for REE in permanent magnets is expected to increase tenfold by 2050. The four magnetic elements Pr, Nd, Dy, Tb account for over 90% of the total value of extracted rare earths. The current processing from mining to magnet manufacture involves costly and environmentally challenging steps. Our project, REMMIA, focuses on finding new recycling solutions for the most critical and least recycled materials in the EU, offering a sustainable alternative to harmful mining processes. We aim to develop a novel fundamental approach to improve the efficiency and flexibility of chemical separations needed to recycle REE permanent magnets. By combining 3d-4f and 4f-4f metal separation based on magneto-electrodeposition and antisolvent extraction, we propose a synergistic blending of two innovative approaches to achieve a technological breakthrough on fine local control of oxide nucleation and precipitation. This can be applied to recycling batches of feedstock of variable size, purity, or composition, and ultimately to raw material processing, utilizing about 25% of annual magnet production available for recycling. We expect to recover over 90% of REEs with more than 99% purity in five cycles, compared to 50-100 cycles in conventional methods, thus saving time and money and allowing to recover 25% of EU's annual REE demand from recycled sources. Our consortium is composed of renowned scientists in magnetism, electrochemistry, and hydrometallurgy, and two promising SMEs, which will be key to our success.

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-EIC - HORIZON EIC Grants

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Call for proposal

(opens in new window) HORIZON-EIC-2025-PATHFINDEROPEN

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Coordinator

CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE CNRS
Net EU contribution
€ 610 570,00
Address
RUE MICHEL ANGE 3
75794 Paris
France
Region
Ile-de-France Ile-de-France Paris
Activity type
Research Organisations
Links
Total cost
€ 839 920,00

Participants (5)