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Energy Dense Wind powertrains through sustainable Innovative Manufacturing

Objective

The EDWIM project aims to introduce a digitalised, high-performance and sustainable production model for the most critical powertrain elements: gearbox ring gears and generator stators. These components directly impact reliability, efficiency, and operational costs of wind energy, particularly in large-scale and offshore installations.
EDWIM will combine process innovations with a common digital architecture based on simulation models, Digital Twins (DTs) and intelligent Recommendation Systems (RS). This approach will enable virtual simulation of manufacturing processes, accurate process monitoring and product quality assessment as well as process design optimisation, reducing the reliance on empirical methods and costly trial-and-error prototyping. For gearboxes, EDWIM will replace conventional furnace-based treatments with an electrified induction hardening process supported by advanced raw material design, additive-manufactured inductors and automated handling systems. For generators, it will introduce a fully automated stator insulation process based on bio-based tapes and low-VOC resins, supported by DT-enabled monitoring and advanced NDTs. By demonstrating its solutions in two industrial pilot lines, measurable reductions will be achieved in process time, energy and material consumption and pollutants emissions, and in components´ durability and reliability. EDWIM also integrates gender-inclusive design and advanced training for operators, improving health, safety and digital skills across the workforce.
By reducing manufacturing costs, extending turbine reliability and increasing process sustainability, EDWIM contributes directly to the EU Green Deal, the Industrial Strategy and the Strategic Energy Technology (SET) Plan. The project will reinforce Europe’s leadership in clean, digitalised manufacturing, set new standards for advanced production, and enhance the competitiveness of the European wind energy supply chain against global competitors.

Fields of science (EuroSciVoc)

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Keywords

Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)

Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-IA - HORIZON Innovation Actions

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-CL5-2025-02

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Coordinator

IKERLAN S. COOP
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 359 981,38
Address
P JOSE MARIA ARIZMENDIARRIETA 2
20500 MONDRAGON
Spain

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Region
Noreste País Vasco Gipuzkoa
Activity type
Research Organisations
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

No data

Participants (13)

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