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PASTA – A Dual-Function Paradigm for Next-Generation Thermal Protection at Extreme Temperatures

Project description

Porous thermal armour for extreme-temperature protection

Conventional thermal protection systems cannot withstand extremely high temperature environments of more than 5 000 degrees Celsius because cooling capacity is limited in such conditions. Supported by the Marie Skłodowska-Curie Actions programme, the PASTA project aims to develop a porous thermal shield system that protects surfaces through a dual mechanism: active cooling via liquid evaporation inside the material and passive shielding through a vapour layer that forms on the hot side. To build and optimise this system, the project combines advanced computer modelling with experiments to understand how heat, liquid and vapour interact within the porous structure. Ultimately, PASTA could enable much more resilient heat shields for demanding applications such as reusable space vehicles, solar probes and fusion reactors.

Objective

"This project, PASTA, aims to revolutionise thermal protection for extreme environments (>5,000 degree Celsius) by developing a next-generation Porous Structured Thermal Armour (PSTA). Liquid coolant impacts the heated surface, facilitating rapid wicking and phase-change boiling, while generated vapor penetrates the porous substrate to form a protective thermal barrier upon the heating side. The core innovation lies in the dual-function thermal protection mechanism: PSTA will simultaneously achieve active liquid two-phase cooling and passive vapour film cooling, enabling unprecedented thermal resilience.
To achieve this, the project will establish a transformative ""prototype + method"" dual-impact paradigm. Leveraging the applicant's expertise in material-thermofluids and Prof. Wen's leadership at TUM, we will integrate advanced film cooling with state-of-the-art structured thermal armour (STA) Leidenfrost inhibition technology. A synergistic work plan combines high-fidelity multiscale numerical modelling with rigorous experimental validation using TUM's world-class facilities, to elucidate the coupling mechanisms and optimise PSTA's performance.
The successful execution of PASTA will validate the feasibility of this technology for critical applications—including high-speed reusable atmospheric vehicles, solar probes, and fusion reactors (e.g. ITER)—and establish PSTA as a benchmark system for future thermal protection technologies. This work directly addresses Horizon Europe's goals for sustainable and high-performance energy and transport systems by delivering a fundamental scientific advance with transformative technological potential."

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HORIZON-TMA-MSCA-PF-EF - HORIZON TMA MSCA Postdoctoral Fellowships - European Fellowships

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(opens in new window) HORIZON-MSCA-2025-PF

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Coordinator

TECHNISCHE UNIVERSITAET MUENCHEN
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 217 965,12
Address
Arcisstrasse 21
80333 Muenchen
Germany

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Region
Bayern Oberbayern München, Kreisfreie Stadt
Activity type
Higher or Secondary Education Establishments
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Total cost

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