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ADVANCED ELECTRIFICATION OF KEY INDUSTRIAL REACTIONS

Objective

The steel industry is one of Europe’s most challenging sectors to decarbonise, responsible for 7–9% of global CO2 emissions and heavily dependent on fossil fuels. Around 60% of EU steel is produced via the BF–BOF route, reliant on imported coking coal, while the transition towards natural gas–based and hydrogen–based DRI remains exposed to high costs, fuel price volatility, and infrastructure limitations. Meeting the EU’s ambitious climate neutrality targets and the proposed 90% GHG reduction by 2040 requires disruptive technologies that enable both deep emission cuts and full integration of renewable electricity into core ironmaking processes.

ELEKTRA directly addresses this challenge by developing and demonstrating a portfolio of electrified, intensified reactor technologies that replace conventional fired units with efficient, renewable-powered systems. The project is structured around three pillars: (1) Electrified reformers for natural gas and DRI top-gas, compact Joule-heated systems that eliminate combustion losses, improve thermal efficiency, and enable flexible syngas production; (2) Electrified ammonia crackers, induction-heated units capable of delivering pure hydrogen with minimal NH₃ slip, aligned with Europe’s ammonia import strategy; and (3) Plasma-assisted CO2→CO recycling, an innovative pathway that directly reinjects recycled CO into BF and DRI loops, reducing hydrogen demand, closing the carbon cycle, and cutting coke use.

Validated in collaboration with leading industrial partners including ArcelorMittal, Fertiberia, Iberdrola, SNAM, and Johnson Matthey, ELEKTRA will reach TRL 7 for reformers and crackers, and TRL 6 for plasma CO2 recycling, with a roadmap to deployment by 2035. The outcomes will deliver ≥25% energy savings compared to state-of-the-art, reduce emissions across BF and DRI routes, and increase Europe’s resilience by lowering fossil fuel dependencies.

Fields of science (EuroSciVoc)

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Keywords

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Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-IA - HORIZON Innovation Actions

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-CL4-2025-01

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Coordinator

IBERDROLA CLIENTES SOCIEDAD ANONIMA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 752 937,50
Address
PLAZA EUSKADI 5
48009 Bilbao
Spain

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Region
Noreste País Vasco Bizkaia
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 075 625,00

Participants (14)

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