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Remanufacturing Upscaling via Semantic and interoperable digital Twins towards circuLar, AI-driven, standardized and Industry 5.0-ready manuFacturing Ecosystems

Objective

RUST2LIFE delivers an Industry-5.0 AI-enabled blueprint to scale high-quality remanufacturing in Europe, starting from automotive and transferable to adjacent sectors. The project implements a six-phase factory workflow (intelligent disassembly & sorting, inspection & condition assessment, treatment planning & routing, performance testing & certification, modular reassembly & integration, deployment & reuse decision) run on a semantic, interoperable digital backbone that links Digital Twins (S-AAS) and the EU Digital Product Passport (DPP) via the Model Context Protocol (MCP). Human-in-the-loop AI agents assist triage, disassembly planning, repair/reshape, test planning and certification, creating unit-level digital threads and audit-ready evidence from intake to redeployment. Three PDCA pilot cycles at leading automotive sites progressively validate the approach to TRL7, targeting doubled remanufactured volumes vs 2021 baselines while reducing energy and GHG per component and preserving market-grade quality. Beyond technology, RUST2LIFE invests in people, skills and trust: role-based curricula and micro-credentials equip operators and engineers to supervise AI, while social partners co-shape adoption to ensure safety, inclusion and wellbeing. The project quantifies circularity and decarbonisation through integrated LCA/LCC and exposes evidence through DPP entries. Business cases and a scale-out playbook convert pilot proof into pilot-to-plant pathways and replication assessments beyond automotive. Finally, RUST2LIFE contributes pre-normative assets backed by ring-tested pilot evidence, alongside concise policy briefs aligned with ESPR, DPP and Manufacturing Data Spaces, to accelerate EU-wide uptake. RUST2LIFE couples process, data and human-centred AI to keep components in service longer, at lower environmental footprint and with certification-grade assurance, strengthening Europe’s industrial resilience and competitiveness.

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Keywords

Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)

Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-IA - HORIZON Innovation Actions

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-CL4-2025-01

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Coordinator

UNIVERSITY OF SOUTHAMPTON
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 691 196,50
Address
Highfield
SO17 1BJ SOUTHAMPTON
United Kingdom

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Region
South East (England) Hampshire and Isle of Wight Southampton
Activity type
Higher or Secondary Education Establishments
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 691 196,50

Participants (12)