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Flying Repair Drone for Wind Turbines Blades

Project description

Drone repairs of wind turbine blades eliminate rope-hanging manual repairs

Wind turbine blades suffer from repetitive maintenance issues. Repairs are currently done manually by specialised rope-access workers, which is a costly and slow process. In addition, there is a lack of manpower, which is projected to grow to a shortage of 150 000 repair technicians. Funded by the European Innovation Council, the flying factory project will support Danish start-up Reblade's drone-based solution for the automated repair of wind turbine blades. The innovative solution will lower the levelised cost of wind energy, offering a 90 % reduction in turbine downtime during leading edge erosion repairs. Reblade's repair drone is usable by non-specialised workers. Moreover, it will reduce the current 4,5 days for manual repairs down to just 4,5 hours, and reduce CO2 by 2.4 million tonnes by 2031 and up to 12.6 million tonnes by 2040.

Objective

All existing repair solutions use a vertically positioned blade due to rope-hanging robots or workers. The proposed solution for fast repairs of leading edge erosion is based on a first-ever approach, where a drone lands on a horisontally positioned blade. This approach eliminates both the time-consuming rope-access requirement and associated fall risks from manual repairs entirely. Being able to apply the new generation of leading edge protection, will catapult the present state-of-the-art of blade protection, enabling upgraded blades to generate energy with 10% higher output and efficiency. In addition, the application of leading edge protection by our technology, will yield an automatic, fast, uniform, controlled, and documented quality, which has been well received by key market partners in demonstrations. Our drone is targeted to repair at higher wind speeds than is realistic with existing market solutions, and is well-suited for both existing and future wind turbines.

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-EIC-ACC-BF - HORIZON EIC Accelerator Blended Finance

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-EIC-2022-ACCELERATOR-01

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Coordinator

REBLADE APS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 254 225,00
Address
INDUSTRIVEJ 8
8544 Moerke
Denmark

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Danmark Midtjylland Østjylland
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 791 750,00
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