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Content archived on 2024-06-18

Modelling of Interface Evolution in Advanced Welding

Objective

Welding is the most economical and effective way to join metals permanently, and it is a vital component of our manufacturing economy. In welding, work-pieces are mixed with filler materials and molten, to form a pool of metal that upon solidification becomes a strong, permanent joint. Our ability to weld a metal to itself and to other materials is determined by the chemistry at the interface and by the complex morphology of the individual crystals at the weld centre. These boundaries are the critical regions where most catastrophic failures occur. Our project will establish the capability to design and engineer welding processes with a multi-scale, multi-physics computational modelling approach. An integrated suite of modeling software will be developed and validated, able to describe the key phenomena of the welding process at all relevant length scales, with a special emphasis on the solid-liquid interface evolution, including the description of macro-scale mass flow and thermal profiles, meso-scale solid/liquid interface movements, micro/nano-scale grain boundary and morphology evolution, mechanical integrity, and service life of the welded product. A unique aim of this project will be the prediction of interface evolution in industrially relevant systems, such as steel/steel and steel/Ni-based alloys. Validation will be ensured by state-of-the-art experimental techniques, including real-time synchrotron X-ray imaging, to observe morphological evolution of the interfaces, and electron microscopy and atom probe measurements to characterise chemistry in grain boundaries. This project will deliver an accurate, predictive, and cost-effective tool that will find widespread application in the relevant European industry for penetrating novel markets of high economic and strategic importance enabled by a new capability for intelligent design of high performance welded systems and interfaces, an essential task to ensure that Europe maintains its competitiveness.

Fields of science (EuroSciVoc)

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Keywords

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Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Call for proposal

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FP7-NMP-2008-SMALL-2
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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

CP-FP - Small or medium-scale focused research project

Coordinator

UNIVERSITY OF LEICESTER
EU contribution
€ 695 846,00
Address
UNIVERSITY ROAD
LE1 7RH Leicester
United Kingdom

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Region
East Midlands (England) Leicestershire, Rutland and Northamptonshire Leicester
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

No data

Participants (10)

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