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Content archived on 2024-05-29

Innovative polymer flow visualisation for optimised machine design, improved mixing and material properties, process efficiency and energy reductions

Objective

The Plastics Industry represents a major contributor to European wealth generating sales in excess of 160 Billion euros. SMEs represent a significant proportion of the sector, employing over 1 million people (70% of total) in more than 36,000 companies (98 % of total). Plastic Extrusion is undoubtedly the most important processing technology representing 36% of all plastics consumed. In particular, twin-screw extrusion is recognised as a key knowledge-based technology due to its process design flexibility an d high mixing efficiency.
There exists, however, a fundamental lack of quantitative and qualitative knowledge with regards to the relationships between machine design, total process operation, polymer flow and mixing behaviour. This knowledge gap has been identified as a barrier to the advancement of twin-screw extrusion for knowledge-based processes.
Using an innovative flow visualisation technique the PEPT-Flow project will significantly strengthen the knowledge-base available to the SME industries, thus addressing the identified industrial barrier. Furthermore the project will develop new knowledge-based machine design criteria and simulation software, thus contributing to the continued sustainability and competitiveness of the industry sectors.
The Proj ect Strategic Objectives are:
1) Knowledge: To undertake detailed quantitative and qualitative investigation of twin-screw extrusion, with regards to the influence of machine design, total process operation and specific polymer / additive systems.
2) Desig n Criteria: To define knowledge-based twin-screw extruder design criteria and guidance.
3) Simulation Software: To develop and validate accurate flow simulation software for twin-screw extrusion.
4) Demonstration: To demonstrate the new design criteria, si mulation software and processing know-how within 5 commercial twin-screw processes.
5) Transfer: to achieve effective technology and knowledge transfer throughout communities of European SMEs.

Fields of science (EuroSciVoc)

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Keywords

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Topic(s)

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Call for proposal

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FP6-2004-SME-COLL
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Funding Scheme

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Collective - SMEs-Collective research projects

Coordinator

SMITHERS RAPRA LIMITED
EU contribution
No data
Total cost

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Participants (25)

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