Periodic Reporting for period 1 - E-saving Ultrasonics (Energy-saving and reducing carbon emissions by applying advanced ultrasonic technology to industrial maintenance services for compressed air systems)
Période du rapport: 2014-10-01 au 2015-03-31
• The modular platform concept has been extended to a scalable architecture with respect to:
- Performance of the digital circuit board
- IT capability of the processor unit and storage volume
- Number of sensors and channels at one node
• Study of the application advantages of the ultrasonic tightness approach for energy saving
• Extended market and trend analysis for application for energy saving task and maintenance for rotating machinery
• Extension of the IT architecture to a complex hierarchy which includes handheld and network-programming and the adoption to the regulation of maintenance and energy saving
• Identification of the extended business area of maintenance of machinery diagnostics with respect to prediction of operational availability
• Enabling of a high degree of customization of products involving expert knowledge and new distribution channels
• Identification of qualified engineering projects as a precursor for new product developments
Main result of the innovation project will be a new product class around a modular platform for maintenance. The new measurement and testing equipment will support energy saving service and engineering work. Furthermore, the technological concept will generate new applications, mainly for tasks of energy saving in maintenance. The new technology will strengthen the company’s position on the market. Caused by the integration of state-of-the-art IT- and IC-technology new maintenance field can be opened. The new technique will extent the potential for new workplaces for testers, engineers, sales and distributions.
To exploit its market potential SONOTEC plans to develop further product modifications and applications. At the same time SONOTEC will put large investments in further establishing its international distribution network to deal with technological follow-ups of the main competitors and market entries of new competitors.
Education and training will be part of renewing the business area of Preventive Maintenance. Next to pursuing the economical objective of generating turnover by giving workshops to company representatives the more important strategic goal is to actively raise awareness for economic and ecological effects of modern maintenance by using ultrasonic technologies. The concept includes the setup of a modular education and training program consisting of in-house, external and web-based seminars. Starting by indicating and understanding coherencies of industrial and societal problems the program will highlight the impact of Industry 4.0 on industrial maintenance and the need for maintenance management systems and networks. Main feature will be the introduction of advanced technology and methods based on ultrasound followed by the explanation of new measuring and testing procedures and the use of modern equipment. The addressed audience are companies facing maintenance problems with own departments, businesses offering maintenance services as well as institutions and universities teaching technological and/or societal subjects.
The implementation of the education and training concept will be supported by the Network Ultrasound NetUs (co-founded by SONOTEC). The network provides an established infrastructure of partners combining skills, know-how and R&D activities. The companies and research institutes acting in the network represent the various elements along the value chain. SONOTEC will also coordinate its activities with regional entities representing interface between economy and science. SONOTEC plans to align with international maintenance training standards of the European Training Committee (ETC), part of the European Federation of National Maintenance Societies (EFNMS) and the European Certification and Qualification Association (ECQA).