Deliverables Documents, reports (5) Improved Global model The Global Model will have been improved by use of the results of the validation experiments, and will have been extended by allowing for more generic laser power distributions and more complex geometries, to be specified by the consortium. The thermal solver may be adapted to account for three-dimensional heat transfer in the mandrel and/or in the composite substrate if deemed necessary, depending on the experimental validation results. This deliverable is linked to task 3.4. Report on Advanced LCC model based on R&M analysis Report on advanced LCC model based on R&M analysis. Report on advanced models for Life Cycle Cost prediction and assessment focusing in particular on failure and maintenance related contributions, including methodologies for bottom-up analyses, starting from components features up to the lifespan cost of the overall system, and the possibility to compare different maintenance scenarios. This deliverable is linked to task 7.3. Creation of an ambliFibre Stakeholder Group In the deliverable for the creation of an ambliFibre Stakeholder Group the formation of this group will be outlined. This group will contain organisations which will be prospective customers and end users for the materials and technologies developed in the project and so will be the first option for exploitation of the intellectual property outside the consortium. This deliverable is linked to task 9.3. Report on pilot scale production stability D.8.4: Deliverable D.8.4 will contain a report on production stability. Therefore the cycle time stability and the quality stability of products manufactured using the ambliFibre system will be evaluated and/or estimated based on the results of D.8.3 and D.8.2 as well as of D.2.1 and D.6.3. In the report the ideal processing situation will be described and compared to the results acquired in the upstream project and to statistical differences and instabilities in the process chain e.g. because of the differences in the raw stock material. This deliverable is linked to task 8.4. LCA Technical Report and Sustainability Product Declaration The full LCA technical report will be developed according to D.7.4 guidelines; it will be organised to be ready for a possible third party verification to address the sustainability product declaration issue. The report will provide all details concerning goal and scope definition, with specific regard to the considered functional unit (e.g. mechanical performance requirements that will be defined) and system boundaries of the considered technology, then taking into account main aspects as, for instance, tape systems, polymers, fibres, liner materials, laser and optical devices, other machines (e.g. winding machines). Inclusions and exclusions respect to the system boundaries will be justified. Testing phases may also be considered if affecting the whole environmental performance. Data quality requirements and comparison criteria of the Life Cycle Inventory phase will be discussed as well, with a focus on collected primary data and their representativeness for the considered system. The Life Cycle Impact Assessment and the Interpretation phases will finally provide a transparent dissertation about environmental indicators both in terms of results discussion and their methodological background. The step forward for the Sustainability Product Declaration will be designed according to ISO 14025, merging environmental, social and economic aspects of the project to provide a comprehensive picture of the technology for dissemination purposes. Specific indicators will be defined and properly described for most relevant aspects, to provide a clear description of sustainability performance. This deliverable is linked to task 7.5. Demonstrators, pilots, prototypes (1) Integrated of ambliFibre systems After adjustment of data interfaces and mechanical interfaces the systems and software developed in WP2-5 will be integrated into an entire machine setup. This deliverable will describe the adjustment actions and will finally result in a tape winding demonstrator machine with mechanically integrated laser optics, infrared camera, non-destructive montioring device. The control of all the subsystems will be connected to the entire machine conrtol. Required safety measurements like emergency stops will work properly. Finally the functunal HMI will be running and allow the communication between the machine set-up and operator. This deliverable is linked to task 6.1. Websites, patent fillings, videos etc. (3) Final ambliFibre Workshop The deliverable will be two intermediate workshop meetings for a selected group of participants as well as one final open exploitation workshop. This deliverable is linked to task 9.4. Video of integral industrial ambliFibre winding system Deliverable 8.4 will be a digital simulation video of the 3D model of the flexible industrial ambliFibre turnkey system built up in D.6.4. This video will be show virtually how the system can wind continuously thermoplastic FRP products as well as how it can wind discontinuously pressure vessels. This video will also present how the machine changeover from continuous to discontinuous production can be made by two operators and how an operator can interact with the system. Essential system technology and their arrangement will be presented in this video which can be used as a technology commercial for the project results after the project. This deliverable is linked to task 8.4. Website In this deliverable the project website which will be developed, set-up and maintained by FhG-IPT will be described. Furthermore this deliverable will describe the preparation of a visual identity carried out by MACH4. By means of the preparation of templates for posters, flyers, brochures, PowerPoint presentations and the creation of and reporting documents the visual identify will be realized. These templates will be part of the deliverable. This deliverable is linked to task 9.2. Other (1) AmbliFibre demonstration HMI TThe running HMI software which can be used and which is able to call all functionalities of the tape winding system and which allows all required settings and finally the tracking and storing of process data for the laser-assisted tape winding system including all the necessary safety measurements (defined in D.1.2) tested at Fraunhofer IPT will be the deliverable. The description will highlight the reduced complexity for the operator when operating the system. This deliverable is linked to task 2.5. Publications Conference proceedings (14) Reliability Growth Model for a Diode Laser-Based Tape Winding Machine Author(s): A. Reina, A. Merlo, M. Schaekel, T. Peters, F. Aggogeri Published in: 33rd International CAE Conference and Exhibition, Issue 33, 2017 Publisher: Internation al CAE conference Model-predictive control for the automated production of thermoplastic composite pressure vessels Author(s): M. Schaekel, H. Janssen, C. Brecher Published in: 4th International Conference and Exhibition on Thermoplastic Composites, Issue 4, 2018 Publisher: Messe Bremen Data Collection and Utilization during the Adaptive Production of Thermoplastic Composite Pressure Vessels Author(s): T. Peters, M. Schaekel, H. Janssen, C. Brecher Published in: Composites Pressure Vessel Symposium, Issue Annual, 2017 Publisher: Composites Pressure Vessel Symposium Online Data Collection and Modeling for the Adaptive Production of Composite Pipes & Vessels Author(s): M. Schaekel, H. Janssen, C. Brecher Published in: Lightweight Vehicles Conference, Issue Annual, 2017 Publisher: Lightweight Vehicles Conference Smart Production of Tubular Thermoplastic Composite Products Author(s): T. Peters, H. Janssen, C. Brecher Published in: JECworld Composites Show and Conferences, Issue Annual, 2016 Publisher: JEC Development of Laser Assisted Tape Winding Machine Author(s): Stephen Stiff Published in: Composite Pressure Vessel Symposium, Issue Annual, 2017 Publisher: Pultrex Non-hoop winding effect on bonding temperature of laser assisted tape winding process Author(s): Amin Zaami, Ismet Baran, Remko Akkerman Published in: AIP Conference Proceedings volume 1960, Issue Annual, 2018, Page(s) 020041 Publisher: American Institute of Physics (AIP) DOI: 10.1063/1.5034842 In-line physics-based model simulation for process modelling of laser tape winding Author(s): A. Zaami, I. Baran, R. Akkerman Published in: Forming Technology Forum, Issue Annual, 2017 Publisher: Forming Technology Forum Numerical modeling of laser assisted tape winding process Author(s): Amin Zaami, Ismet Baran, Remko Akkerman Published in: AIP Conference Proceedings volume 1892, Issue Annual, 2017, Page(s) 180004 Publisher: ESAFORM conference DOI: 10.1063/1.5008209 THERMAL MODELING STRATEGIES FOR LASER ASSISTED TAPE WINDING PROCESS Author(s): S.M.A. Hosseini, I. Baran, and R. Akkerman Published in: The 21st International Conference on Composites Materials (ICCM-21), Issue Every two years, 2017 Publisher: ICCM An experimental investigation on the thermal field of overlapping layers in laser-assisted tape winding process Author(s): S. M. A. Hosseini, I. Baran, R. Akkerman Published in: AIP Conference Proceedings volume 1960, Issue Annual, 2018, Page(s) 020011 Publisher: American Institute of Physics (AIP) DOI: 10.1063/1.5034812 Experimental and numerical analysis of laser reflection for optical-thermal process modelling of tape winding Author(s): A. Zaami, I. Baran, R. Akkerman Published in: The 21st International Conference on Composites Materials (ICCM-21), Issue Every two years, 2017 Publisher: ICCM Low-Cost Fabrication of Fiber Reinforced Plastics by Ultrasonic Processing Author(s): A. Gomer, W. Zou, N. Grigat, J. Sackmann, W.K. Schomburg Published in: ECCM18 - 18th European Conference on Composite Materials, Issue Every two years, 2018 Publisher: RWTH Aachen University DOI: 10.18154/RWTH-2018-226779 OPTICAL PROCESS MODEL FOR LASER-ASSISTED TAPE WINDING Author(s): J.M. Reichardt, I. Baran, R. Akkerman Published in: Proceeding of 17th European Conference on Composite Materials, Issue Every 2 years, 2016, Page(s) 8, ISBN 978-3-00-053387-7 Publisher: ESCM, European Society of Composite Materials Peer reviewed articles (2) Qualitätsüberwachung von laserverschweißten Tapes aus faserverstärkten Kunststoff mittels Thermographie Quality monitoring of laserwelded tapes out of fiber reinforced plastics with thermography Author(s): A. Lanfermann (ILT), Peter Abels (ILT), Andreas Gomer (Kemikro), Prof. Dr. W.K. Schomburg (Kemikro) Published in: Joining Plastics, Issue Quarterly, 2018, ISSN 1864-3450 Publisher: DVS Media GmbH New analytical and numerical optical model for the laser assisted tape winding process Author(s): Jasper Reichardt, Ismet Baran, Remko Akkerman Published in: Composites Part A: Applied Science and Manufacturing, Issue 107, 2018, Page(s) 647-656, ISSN 1359-835X Publisher: Pergamon Press Ltd. DOI: 10.1016/j.compositesa.2018.01.029 Searching for OpenAIRE data... 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