Objective
Catalytic reactors account for production of 90% of chemicals we use in everyday life. To achieve the decarbonisation of European economy and comply with the 20-20-20 target, resource utilization and energy efficiency will play a major role in all industrial processes.
The concept of PRINTCR3DIT is to employ 3D printing to boost process intensification in the chemical industries by adapting reactors and structured catalysts to the requirements of the reaction. This manufacturing technique is particularly useful in reactions where diffusion, mixing and/or heat transfer are limitations against reaching higher performance. The utilization of the concept of 3D printing will also reduce the resource utilization of reactor and catalyst manufacture, energy consumed (< 15%) and transportation.
The rationale of using 3D printing will follow a generic and systematic structure for implementation.
The methodology will be applied to three markets of fine chemicals, specialty chemicals and fertilizers, ranging from few tons to millions of tons of production per year. This demonstrates the enormous versatility of 3D printing for reactor and catalyst designs that cannot be improved with traditional building and design tools. For all these processes, the challenges to be solved are thermal management, innovative reactor design and flow distribution. These examples will provide realistic data in different markets to delineate business case scenarios with the options of new integrated plants or retrofitting for large-scale applications.
Application of cutting-edge 3D printing to catalytic reactors will foster higher productivity, a more competitive industrial sector and higher value jobs in Europe - keeping leadership in such a challenging arena. PRINTCR3DIT is a joint effort between world-leading industries (4), innovative SMEs (4), R&D institutes (4) and a university that aim to accelerate deployment of a set of products to the market.
Fields of science
- natural scienceschemical scienceselectrochemistryelectrolysis
- natural scienceschemical sciencesinorganic chemistrypost-transition metals
- natural scienceschemical sciencescatalysis
- engineering and technologychemical engineering
- engineering and technologymechanical engineeringmanufacturing engineeringadditive manufacturing
Programme(s)
Funding Scheme
RIA - Research and Innovation actionCoordinator
7034 Trondheim
Norway
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Participants (13)
92700 Colombes
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0277 Oslo
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91400 Saint Cyr Sous Dourdan
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
EC4A 4AB London
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75009 Paris
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
77731 Willstatt
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
33600 Pessac
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
82049 Pullach I.isartal
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09125 Chemnitz
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
33203 Gijon
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4099-002 Porto
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165 02 Praha 6
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
Participation ended
7034 Trondheim