Description du projet
Façonner l’industrie manufacturière avec une technologie hybride avancée
L’industrie manufacturière européenne est confrontée au défi de fusionner deux processus opposés, le dépôt de métal au laser (LMD pour «laser metal deposition») et l’usinage. Le projet PARADDISE, financé par l’UE, tentera de résoudre ce problème en fournissant aux acteurs de la chaîne de valeur de la fabrication les connaissances et les outils nécessaires à une combinaison efficace de ces processus. En développant des technologies expertes assistées par ordinateur, des systèmes de surveillance et des composants intelligents, le projet vise à obtenir une approche rentable et structurée du processus hybride. Le projet permettra un mélange harmonieux de flexibilité de conception, d’efficacité des matériaux, de précision, de robustesse et de productivité, au bénéfice des grands fabricants de composants métalliques à valeur ajoutée. En réduisant la consommation de matériaux et d’énergie, l’équipe cherchera à favoriser l’adoption de la technologie LMD tout au long du cycle de vie des composants.
Objectif
The overall objective of PARADDISE project is to rationalize, to structure and to make available to the stakeholders of manufacturing value chain the knowledge and the tools for combining two antithetical processes: Laser Metal Deposition (LMD) and Machining (milling and turning). The project will develop expert CAx technologies, smart components and monitoring and control systems tailored for the hybrid process in a cost-effective way and with structured knowledge about LMD process. The PARADDISE solution will offer a synergetic combination among: i) the high flexibility for the designs and for the materials to be used, the high material efficiency and the high savings in material resources and its associated costs of the LMD operations; and ii) the high accuracy, the high robustness and the high productivity of subtractive operations.
The solution will be integrated in the ‘ZVH45/1600 Add+Process’ hybrid machine from IBARMIA manufacturer (PARADDISE partner), which is already available in the market as well as at TECNALIA’s facilities (PARADDISE coordinator). Thus, the PARADDISE project will conceive a process-machine-tools solution.
By means of this combined manufacturing process, large scale manufacturers of value-added metallic components will be able to achieve high quality and high productivity with a minimum use of material and energy resources when manufacturing those parts, which will lead to a reduction in manufacturing costs. In that way, the PARADDISE project intends to boost and to spread the use of Laser Metal Deposition (LMD) technology along the life cycle of value-adding metal components.
Champ scientifique
- engineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringcontrol systems
- natural sciencescomputer and information sciencesdatabases
- engineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringsensorsoptical sensors
- engineering and technologymechanical engineeringmanufacturing engineeringsubtractive manufacturing
- engineering and technologymechanical engineeringmanufacturing engineeringadditive manufacturing
Programme(s)
Régime de financement
RIA - Research and Innovation actionCoordinateur
20009 DONOSTIA-SAN SEBASTIAN (GIPUZKOA)
Espagne