Efficient Material Hybridization by Unconventional Layup and Forming of Metals and Composites for Fabrication of Multifunctional Structures

Project Information

LAY2FORM

Grant agreement ID: 768710

DOI 10.3030/768710

Project closed

EC signature date 18 July 2017

Start date 1 October 2017

End date 31 March 2022

Funded under

• INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing

Total cost € 4 931 303,75

EU contribution € 4 931 294,75

Coordinated by

INEGI - INSTITUTO DE CIENCIA E INOVACAO EM ENGENHARIA MECANICA E ENGENHARIA INDUSTRIAL
Portugal

Objective

LAY2FORM will create a new cost-effective multistage manufacturing platform based on flexible machinery concepts, cognitive automation, inline monitoring and inspection, as well as simulation and modelling, enabling the efficient integration of unconventional technologies (laser and ultrasound) in established composites-based processes, namely tape-laying and hot-forming, to enable the production of multifunctional 3D hybrid parts from thin layered metals and thermoplastic-matrix composites. Framed by an end-to-end engineering approach, LAY2FORM will shorten the design and manufacturing cycle time and improve reliability, presenting a substantial potential to, in the middle term, turn the manufacturing of complex and intricate hybrid composite-metal parts highly cost competitive. The enhanced LAY2FORM manufacturing system will be a system of systems, containing the enabling process modules and digital sub-systems to create a continuous and automated manufacturing chain. Moreover, LAY2FORM will apply an integrated and systemic approach to implement full manufacturing routes and create new value chains, from materials conditioning to materials disassembly, being a robust basis for the efficient production of hybrid lightweight structures. The multidisciplinary approach proposed in LAY2FORM comprises a complex interconnection of leading R&I topics to develop an industrially-feasible and competitive manufacturing platform, compatible with the Industry 4.0 vision.

Fields of science (EuroSciVoc)

CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: https://op.europa.eu/en/web/eu-vocabularies/euroscivoc.

• engineering and technology › mechanical engineering › manufacturing engineering
• engineering and technology › materials engineering › composites
• engineering and technology › mechanical engineering › vehicle engineering › automotive engineering
• engineering and technology › materials engineering › coating and films
• engineering and technology › electrical engineering, electronic engineering, information engineering › electronic engineering › sensors

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Keywords

• Material hybridization
• composites
• thermoplastics
• metals
• laser processing
• US-assisted processing
• hot-forming
• lay-up
• cognitive automation
• end-to-end-engineering
• sustainable manufacturing

Programme(s)

• H2020-EU.2.1.5. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing Main Programme
• H2020-EU.2.1.5.1. - Technologies for Factories of the Future

Topic(s)

• FOF-07-2017 - Integration of unconventional technologies for multi-material processing into manufacturing systems

Call for proposal

H2020-IND-CE-2016-17

See other projects for this call

Sub call

H2020-FOF-2017

Funding Scheme

RIA - Research and Innovation action

Coordinator

INEGI - INSTITUTO DE CIENCIA E INOVACAO EM ENGENHARIA MECANICA E ENGENHARIA INDUSTRIAL

• Net EU contribution: € 694 132,50
• Address: RUA DR ROBERTO FRIAS 400 ; 4200-465 Porto ; Portugal
• SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes:
  Region
  Continente › Norte › Área Metropolitana do Porto
• Region: Continente › Norte › Área Metropolitana do Porto
• Activity type: Research Organisations
• Total cost: € 694 132,50

Participants (15)

FAGOR ARRASATE S COOP

Spain

• Net EU contribution: € 290 125,00
• Address: CALLE BARRO SAN ANDRES 20 ; 20500 Arrasate Mondragon
• Region: Noreste › País Vasco › Gipuzkoa
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 978 037,50

Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

KONIKER S COOP

Spain

• Net EU contribution: € 96 875,00
• Address: SAN ANDRES AUZOA, 20 ; 20500 Arrasate Gipuzkoa
• Region: Noreste › País Vasco › Gipuzkoa
• Activity type: Research Organisations
• Total cost: € 96 875,00

Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

MONDRAGON GOI ESKOLA POLITEKNIKOA JOSE MARIA ARIZMENDIARRIETA S COOP

Spain

• Net EU contribution: € 238 925,00
• Address: LORAMENDI 4 ; 20500 Arrasate
• Region: Noreste › País Vasco › Gipuzkoa
• Activity type: Higher or Secondary Education Establishments
• Total cost: € 238 925,00

Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

IKERLAN S. COOP

Spain

• Net EU contribution: € 352 112,50
• Address: P JOSE MARIA ARIZMENDIARRIETA 2 ; 20500 Mondragon
• Region: Noreste › País Vasco › Gipuzkoa
• Activity type: Research Organisations
• Total cost: € 352 112,50

ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE

Spain

• Net EU contribution: € 591 500,00
• Address: CALLE RELVA TORNEIROS 27A ; 36410 Porrino
• Region: Noroeste › Galicia › Pontevedra
• Activity type: Research Organisations
• Total cost: € 591 500,00

RESCOLL

France

• Net EU contribution: € 397 711,25
• Address: ALLEE GEOFFROY SAINT HILAIRE 8 CS 30021 ; 33600 Pessac
• SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes:
  Region
  Nouvelle-Aquitaine › Aquitaine › Gironde
• Region: Nouvelle-Aquitaine › Aquitaine › Gironde
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 397 711,25

ESI GROUP

France

• Net EU contribution: € 342 610,00
• Address: 10 AVENUE ARISTIDE BRIAND ; 92220 BAGNEUX
• Region: Ile-de-France › Ile-de-France › Hauts-de-Seine
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 442 585,00

Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

ESI GERMANY GMBH

Germany

• Net EU contribution: € 99 975,00
• Address: AMELIA-MARY-EARHART STRASSE 11A GATEWAY GARDENS ; 60549 FRANKFURT AM MAIN
• Region: Hessen › Darmstadt › Frankfurt am Main, Kreisfreie Stadt
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 99 975,00

MONDRAGON ASSEMBLY GMBH

Germany

• Net EU contribution: € 729 375,00
• Address: BODMANER STR. 7 ; 78315 Radolfzell Am Bodensee
• SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes:
  Region
  Baden-Württemberg › Freiburg › Konstanz
• Region: Baden-Württemberg › Freiburg › Konstanz
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 816 875,00

Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

MONDRAGON ASSEMBLY SOCIEDAD COOPERATIVA

Spain

• Net EU contribution: € 87 500,00
• Address: POLIGONO INDUSTRIAL BAINETXE 5A ; 20550 Aretxabaleta
• SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes:
  Region
  Noreste › País Vasco › Gipuzkoa
• Region: Noreste › País Vasco › Gipuzkoa
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 87 500,00

V2I

Belgium

• Net EU contribution: € 408 900,00
• Address: AVENUE DU PRE-AILY 25 ; 4031 Angleur
• SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes:
  Region
  Région wallonne › Prov. Liège › Arr. Liège
• Region: Région wallonne › Prov. Liège › Arr. Liège
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 408 900,00

INAPAL PLASTICOS SA

Portugal

• Net EU contribution: € 136 437,50
• Address: RUA ESTACAO DO ARAUJO, 505 ; 4465 Matosinhos, Porto
• Region: Continente › Norte › Área Metropolitana do Porto
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 136 437,50

TREELOGIC TELEMATICA Y LOGICA RACIONAL PARA LA EMPRESA EUROPEA SL

Participation ended

Spain

• Net EU contribution: € 15 492,26
• Address: PARQUE TECNOLOGICO DE ASTURIAS PARCELA 30 ; 33428 LLANERA ASTURIAS
• SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes:
  Region
  Noroeste › Principado de Asturias › Asturias
• Region: Noroeste › Principado de Asturias › Asturias
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 15 492,26

MECASONIC ESPAÑA SA

Spain

• Net EU contribution: € 158 178,50
• Address: AV DELS ALPS NUM 56 ; 08940 Cornella De Llobregat
• SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes:
  Region
  Este › Cataluña › Barcelona
• Region: Este › Cataluña › Barcelona
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 158 187,50

TREE TECHNOLOGY SA

Spain

• Net EU contribution: € 291 445,24
• Address: CALLE SAN FRANCISCO, 2 PLANTA 4 ; 33003 Oviedo
• SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes:
  Region
  Noroeste › Principado de Asturias › Asturias
• Region: Noroeste › Principado de Asturias › Asturias
• Activity type: Private for-profit entities (excluding Higher or Secondary Education Establishments)
• Total cost: € 291 445,24