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Tailoring Microstructure and Architecture to Build Ceramic Components with Unprecedented Damage Tolerance

Project description

Making ceramic components damage-tolerant

From bio-implants for hip replacements to actuators in car injection devices, advanced ceramics can be combined with metals, polymers or other ceramics to develop structural and functional systems with excellent properties. The EU-funded CeraText project will improve the systems’ functionality by preventing cracks in the brittle ceramic parts. It will develop ‘multilayer designs’, combining microstructure and architecture in order to achieve the level of damage tolerance found in natural materials like wood, bone or mollusc. For this task, the project will adopt a biomimetic approach, mimicking the hierarchical structure of seashells. The expected outcome of CeraText is the definition of design guidelines that allow the production of future 3D ceramic components, fabricated using processes such as additive manufacturing.

Objective

Advanced ceramics are often combined with metals, polymers or other ceramics to produce structural and functional systems with exceptional properties. Examples are resistors and capacitors in microelectronics, piezo-ceramic actuators in car injection devices, and bio-implants for hip joint replacements. However, a critical issue affecting the functionality, lifetime and reliability of such systems is the initiation and uncontrolled propagation of cracks in the brittle ceramic parts, yielding in some cases rejection rates up to 70% of components production.
The remarkable “damage tolerance” found in natural materials such as wood, bone or mollusc, has yet to be achieved in technical ceramics, where incipient damage is synonymous with catastrophic failure. Novel “multilayer designs” combining microstructure and architecture could change this situation. Recent work of the PI has shown that tuning the location of “protective” layers within a 3D multilayer ceramic can increase its fracture resistance by five times (from ~3.5 to ~17 MPa∙m1/2) relative to constituent bulk ceramic layers, while retaining high strength (~500 MPa). By orienting the grain structure, similar to the textured and organized microstructure found in natural systems such as nacre, the PI has shown that crack propagation can be controlled within the textured ceramic layer. Thus, I believe tailored microstructures with controlled grain boundaries engineered in a layer-by-layer 3D architectural design hold the key to a new generation of “damage tolerant” ceramics.
This proposal outlines a research program to establish new scientific principles for the fabrication of innovative ceramic components that exhibit unprecedented damage tolerance. The successful implementation of microstructural features (e.g. texture degree, tailored internal stresses, second phases, interfaces) in a layer-by-layer architecture will provide outstanding lifetime and reliability in both structural and functional ceramic devices.

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

ERC-COG - Consolidator Grant

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) ERC-2018-COG

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Host institution

MONTANUNIVERSITAET LEOBEN
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 985 000,00
Address
FRANZ JOSEF STRASSE 18
8700 LEOBEN
Austria

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Region
Südösterreich Steiermark Östliche Obersteiermark
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 985 000,00

Beneficiaries (1)

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