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Energy efficient, primary production of manganese ferroalloys through the application of novel energy systems in the drying and pre-heating of furnace feed materials.

Project description

DEENESFRITPL

Sustainable production of manganese alloys

Manganese is the second most abundant transition metal after iron. The greatest percentage of the manganese created is leveraged in the form of ferromanganese and silicomanganese alloys to produce steel and iron. However, manganese alloy production is energy-intensive and accounts for large amounts of CO2 emissions. The EU-funded PreMa project will demonstrate a suite of technologies for manganese ore pre-treatment that utilise energy and material streams more efficiently and decrease CO2 emissions. PreMa will explore innovative energy recovery technologies including CO2-rich off-gas and waste heat. Researchers have set ambitious targets: 5 % reduction in operating costs, 20 % increase in energy efficiency and 20 % reduction in total CO2 emissions.

Objective

Global Manganese-alloys (Mn) are highly linked to the steel sector for key engineering applications in Europe. In 2017, Mn-alloy production was approx. 4 Mio tons, required 12,200 GWh electrical energy and emitted around 14.2 Mio tons of CO2. Therefore, an energy intensive and inherent cross-sectorial value chain that is, nowadays, led by the Asian market demand. PREMA is an ambitious initiative that aims at demonstrating an innovative suite of technologies (involving heat recovery and solar technologic approaches) that allow to pre-treat Mn ores, utilising more efficiently energy and material streams and decreasing direct and indirect CO2 emissions (along with SO2 and NOx). LCA and LCCA methodologies will be implemented from early stages to ensure the technical, economic and environmental viability of the solution across the whole Mn-alloys’ value chain. The vision of PREMA is thus to make the Mn-alloys sector in Europe more flexible, sustainable and attractive. In order to cover the whole value chain, there is a strong presence of South African (SA) partners in the consortium, SA being the top 1 in high quality Mn ores’ extraction and exports worldwide. A win-win situation in order to strengthen the Mn-alloys and steel value chains in Europe. PREMA consortium puts together a total of 11 production facilities spread over Europe and SA among 4 Mn producers, representing an aggregated process capacity of 380 MW (Transalloys in SA, Eramet in France and Norway, Ferroglobe in Norway and Spain and OFZ in Slovakia). The innovative character of the project is brought by major players in R&D across Europe and SA, with the Norwegian organisation SINTEF as coordinator. Last but not least, clustering with other EU initiatives, including other SPIRE projects, will be paid special attention in order to create awareness of the project developments from early stages of the demonstration.

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Keywords

Programme(s)

Topic(s)

Call for proposal

H2020-NMBP-ST-IND-2018-2020

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Sub call

H2020-NMBP-SPIRE-2018

Funding Scheme

IA - Innovation action

Coordinator

SINTEF AS
Net EU contribution
€ 2 746 984,99
Address
STRINDVEGEN 4
7034 Trondheim
Norway

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Region
Norge Trøndelag Trøndelag
Activity type
Research Organisations
Links
Total cost
€ 2 829 265,00

Participants (14)

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Last update: 23 January 2024

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Permalink: https://cordis.europa.eu/project/id/820561

European Union, 2024