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Innovative virtual Real-Time Quality Control System to create a new line of business, accelerating and broadening growth of the market for the additive manufacturing of metals.

Project description

Real-time quality control could help metal additive manufacturing work at scale

Sokar Mechanics is a Spain-based company that specialises in metal additive manufacturing. The company aims to break into the European industrial market with an offer of high added value, making additive manufacturing work at larger scales to meet industry demands. With the support of the EU-funded ADDITAC project, the company is working on a real-time quality control system that will be embedded in selective laser melting machines to perform quality checks. The new system could help eliminate any frustrations associated with 3D printing of metal parts, helping end users print metal parts in few design iterations, leading to less scrap material and reducing machining time.

Objective

Sokar Mechanics, after five years of research, acquisition of know-how and commercial experience in a technology as recent as metal additive manufacturing, is one step away from being able to implement a process innovation that will allow it to break into the European industrial market with an offer of high added value and boost additive manufacturing to a level of large-scale industrialization.
The innovative and disruptive project that Sokar introduce, which consists of implementing (RT-QCS) a new real time quality control system (previously designed) within additive manufacturing (AM) process, aims to overcome several of the limitations of the still incipient manufacture additive of metals, with the aim of accelerating its expansion and large-scale industrialization, boosting its growth and expand the business lines and the positioning of Sokar Mechanics in this market.
The challenge of this innovative project is to solve some of the weaknesses or limitations of AM. The innovative patent pending on Sokar’s concept is to develop a quality system built into additive SLM machine, in synchrony with the AM. Thus, when a part is being manufactured, a quality check process is performed simultaneously.
The main source of revenue in this business model will be the installation of RT-QCS in additive machines, Sokar will market the installation / retrofitting service to equip AM machines with this system. Additionally, training, maintenance services and customer support will be offered, to resolve incidents related to product use. Sokar estimates can reach up 50% of market share in 5 years,
amortizing an investment of 550.000€ in the 2,5 years.
As a marketing channel, Sokar Mechanics intends to exploit personal and direct innovation throughout Intra-Community Europe, starting with its current customers network, and leads in the aerospace, automotive and biomedical sectors. As a result of that exploitation it will have a turnovers of 1.250.000€ in 2025.

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SME-1 - SME instrument phase 1

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Call for proposal

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(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

SOKAR MECHANICS SL
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
C/ CALZADA ROMANA 18 POLIGONO INDUSTRIAL PARQUE CA
41900 SEVILLA
Spain

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Sur Andalucía Sevilla
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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