Project description DEENESFRITPL Flying high with new futuristic composite manufacturing technique The possibilities of additive manufacturing (AM) for civil aviation parts production may one day become endless. Currently, however, thermoplastic AM techniques suffer from poor mechanical performance, rendering them unsuitable to manufacture parts with the required reliability. The EU-funded Print2fly project will develop a futuristic composite manufacturing technique to produce durable, robust, complex and recyclable parts for the aircraft industry. Specifically, it is introducing a new extrusion-based AM method named Reactive Liquid Deposition Modelling (RLDM) to fabricate reliable and high-performance continuous fibre reinforced thermoplastic composites at room temperature. The project is conceptualising a novel interface formation between the freshly deposited layer and solidified layers and bridges the nano-/microstructure to the bonding performance and composite macro-mechanics. Show the project objective Hide the project objective Objective Within the field of aircraft manufacturing and aerospace sector, there is an increasing emphasis on thermoplastic composites and Additive Manufacturing (AM). However, current thermoplastic AM techniques are not suitable to manufacture parts with required reliability. These products suffer from poor mechanical performance stemming from the inherent weakness of printable polymers, high void content and weak bonding between printed layers. Current thermoplastic AM techniques are thermally-driven processes with serious limitations in processing of engineering thermoplastics due to high melt viscosity and process temperature of such polymers. Therefore, Print2fly is devoted to developing a new extrusion-based AM method named Reactive Liquid Deposition Modelling (RLDM) to fabricate reliable and high-performance continues fibre reinforced thermoplastic composites at room temperature. The RLDM technology employs photopolymerization of a liquid resin with tailored flow-ability and polymerization kinetics instead of the conventional melt processing. Print2fly conceptualizes a novel interphase formation between the freshly deposited layer and solidified layers and bridges the nano/micro-structure to the bonding performance and composite macro-mechanics. Print2fly will be a futuristic composite manufacturing technique to produce durable, robust, complex and recyclable parts for the aircraft industry.The chance to perform this multi-disciplinary project within a world leading thermoplastic composites laboratory will give me the opportunity to excel my competencies in polymer chemistry, mechanics of composites and advanced characterizations. This will extend my scientific knowledge in thermoplastics and AM and augment my professional maturity and independence, helping me to grow my professional network. The fellowship will open excellent career possibilities for me to reach a group leader position in the materials science and production technology fields as a future prospect. Fields of science engineering and technologymaterials engineeringcompositesengineering and technologymechanical engineeringvehicle engineeringaerospace engineeringaircraftnatural scienceschemical sciencespolymer sciencesengineering and technologymechanical engineeringmanufacturing engineeringadditive manufacturing Programme(s) H2020-EU.1.3. - EXCELLENT SCIENCE - Marie Skłodowska-Curie Actions Main Programme H2020-EU.1.3.2. - Nurturing excellence by means of cross-border and cross-sector mobility Topic(s) MSCA-IF-2018 - Individual Fellowships Call for proposal H2020-MSCA-IF-2018 See other projects for this call Funding Scheme MSCA-IF-EF-ST - Standard EF Coordinator UNIVERSITEIT TWENTE Net EU contribution € 187 572,48 Address Drienerlolaan 5 7522 NB Enschede Netherlands See on map Region Oost-Nederland Overijssel Twente Activity type Higher or Secondary Education Establishments Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Other funding € 0,00