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Sacrificial Thermoplastic Injection Moulding platform for manufacturing small and complex metal and ceramic components

Project description

3D printed complex metal and ceramic components

Thermoplastic injection moulding is a manufacturing process that creates functional parts by injecting plastic resin into a pre-made mould. With EU funding of the project STIM-MC, Denmark-based company AddiFab is changing product prototyping by combining additive manufacturing with formative technology. AddiFab’s technology is based on a patented sacrificial thermoplastic injection moulding platform that can rapidly deliver complex injection-moulded metal and ceramic components. The process works by using dissolvable resins to create 3D-printed objects that may be used as injection moulds. With short lead times and low start-up costs, the innovative platform can produce complex and high-precision metal and ceramic components for use in the healthcare and the automotive industries.

Objective

AddiFab has developed the first sacrificial thermoplastic injection moulding platform to support the manufacturing of small/medium size, complex and traceable metal and ceramic components with high precison – STIM-MC. AddiFab’s innovative solution is the first to remove the costly and time-consuming gap between prototyping and commercialization ramp-up. This is only possible due to AddiFab’s proprietary resin and process which uses dissolvable resins to create 3D-printed objects that may be used as injection moulds. It runs in a single platform which integrates the automatic production and postprocessing of moulds. With single-use moulds produced automatically, prototypes and components with mould-like quality can be launched for in-market validation and easily modified. Thus, the STIM-MC platform reduces the product development time and cost, while enabling wider benefits for the healthcare, consumer products and automobile industry through new cost-effective materials. Through the successful development and implementation of the STIM-MC project, AddiFab will be in a strong position to exploit the metal and ceramic injection moulding market, forecasted to reach $5.7 billion by 2022. We expected an acumulated revenue of €167 million, 5 years after project completion.

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Topic(s)

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Funding Scheme

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SME-2 - SME instrument phase 2

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

ADDIFAB APS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 608 801,25
Address
MOLLEHAVEN 12A
4040 JYLLINGE
Denmark

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Danmark Sjælland Østsjælland
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 2 298 287,50
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