Innovative Future-Proof Testing Methods for Reliable Critical Components in Wind Turbines

Información del proyecto

INNTERESTING

Identificador del acuerdo de subvención: 851245

DOI

10.3030/851245

Proyecto cerrado

Fecha de la firma de la CE 15 Noviembre 2019

Fecha de inicio 1 Enero 2020

Fecha de finalización 31 Diciembre 2022

Financiado con arreglo a

• SOCIETAL CHALLENGES - Secure, clean and efficient energy

Coste total

€ 4 751 413,75

Aportación de la UE

€ 4 751 413,75

Coordinado por

IKERLAN S. COOP
Spain

CORDIS proporciona enlaces a los documentos públicos y las publicaciones de los proyectos de los programas marco HORIZONTE.

Los enlaces a los documentos y las publicaciones de los proyectos del Séptimo Programa Marco, así como los enlaces a algunos tipos de resultados específicos, como conjuntos de datos y «software», se obtienen dinámicamente de OpenAIRE .

Resultado final

Documents, reports (10)

Final report on sustainability assessment results of INNTERESTING solutions

Overview of the environmental social and economic performance of INNTERESTING pitch bearing gear box lifetime pitch bearing extension and hybrid testing methods based on the finalisation of the iterative sustainability assessment Lessons learned and recommendations for further researchTask 63

Simplified fatigue test bench results for microstructural characterization

Simplified fatigue test bench results data fatigue lifetime for microstructural characterization Relation between the microstructure and residual stresses and the fatigue resultsTask 31

Report on stakeholder engagement and activity (M12, 24, 36)

Reports will cover the main conclusions of the Stakeholder Working Group in meetings that will be held at least one anually with the goal of achieving a fruitful cooperation with key stakeholders in the wind energy sectorTask 72

INNTERESTING Project Management Handbook (M3, 17, 35)

INNTERESTING Project Management Handbook for internal use for the project management and quality assurance. It will include an internal review procedure to guarantee the quality of the results of the project. It will contain also a Gantt chart and a Work Breakdown Structure (WBS), a schedule per task, responsible partner related subtasks, related deliverables, and dependencies on other tasks. Task 8.1

Report on sustainability assessment of BAU reference situation

Goal and scope description of the integrated sustainability assessment / Description of BAU reference scenario (benchmark) / Overview of main important LCA, S-LCA and LCC impact (hotspot analysis) / Strategic support for concept development of CS1, CS2 and CS3. Task 6.1

Report on sustainability assessment results of screening INNTERESTING solutions

Overview of main important LCA SLCA and LCC impact generating life cycle stages and processes of INNTERESTING solutions based on the screening sustainability assessment Strategic support for development INNTERESTING solutionsTask 62

Communication Plan

Communication Plan will address the general audience, detailing which activities will be carried out along the project such as the project website, press releases, social media or publishing of articles in mainstream press. The Communication Plan will include a monitoring scoreaboard with indicators per year, in order to follow its level of achievement. Task 7.1

Probabilistic loading data set and statistical results

The probabilistic distribution of the loading on the blade root coordinate system is expected instead of a deterministic value that is usually calculated. Task 2.1.

Dissemination Plan

Dissemination Plan will address wind energy organisations (turbine manufacturers, systems and components manufacturers, certification bodies, RTO, test developers, etc.), through activities such as the Stakeholder Working Group (described in next task) or participation in wind energy international events. The Communication Plan will include a monitoring scoreaboard with indicators per year, in order to follow its level of achievement. Task 7.1

Communication & Dissemination activities report (M12, 24, 36)

Reports will explain the main activities carried out throught the year in the Communication and Dissemination Plans and will check the level of achievement as compared to the monitoring scoreboardsTask 74

Open Research Data Pilot (1)

Data Management Plan (M6, 18, 36)

Data Management Plan will be updated on a yearly basis : the plan will help making Research data findable, accessible, interoperable and reusable Task 8.3

Demonstrators, pilots, prototypes (1)

Technical, environmental and social requirements of the future wind turbines and lifetime extension

The specifications will be technical (lifetime, structural integrity, environmental conditions, etc.) , environmental performance, protection and footprint, economic issues (CapEx, OpEx, investment returns, etc.) and social issues (effect on the population, public awareness on the topic, social acceptance). Linked to Task 1.1

Other (1)

Experimental testing procedure and results for RSF characterization

"""Developing the simplified testing procedure for bearing ring fatigue failure testing in laboratory is going to be main result of the task. The results achieved from the simplified tests performed will lead to improved knowledge of the effect loads, material properties and manufacturing processes influencing the reliability of the component regarding this failure mode. ""Task 3.4"

Publicaciones

Conference proceedings (3)

Determining Loads for Down-scaled Testing of Wind Turbine Pitch Bearings using an Augmented Kalman Filter and Reference Measurements

Autores: Nathan Dewek, Dabiel de Gregoriis, Mireia Olave, Matteo Kircher, Frank Naets
Publicado en: Surveillance, Vibrations, Shock and Noise, Edición July 2023, 2023
Editor: Institut Supérieur de l'Aéronautique et de l'Espace [ISAE-SUPAERO]

Pitch Bearing Parameter Estimation for Virtual Wind Turbine Testing Applications

Autores: Mazzanti L., Vivet M., Rezayat A., De Gregoriis D., Tamarozzi T., Jiránek P., Desmet W
Publicado en: 15th World Congress on Computational Mechanics (WCCM-XV) & the 8th Asian Pacific Congress on Computational Mechanics (APCOM-VIII), Yokohama, Japan, 2022, 2022, ISBN 978-84-123222-8-6
Editor: 15th World Congress on Computational Mechanics (WCCM-XV) & the 8th Asian Pacific Congress on Computational Mechanics (APCOM-VIII)

Multibody Joint Parameter Estimation Using an Augmented Extended Kalman Filter

Autores: Mazzanti L., Vivet M., De Gregoriis D. and Blockmans, B
Publicado en: 2023
Editor: ECCOMAS Thematic Conference on Multibody Dynamics

Peer reviewed articles (3)

Predicting the induction hardened case in 42CrMo4 cylinders

Autores: Maialen Areitioaurtena, Unai Segurajauregi, Iker Urresti, Martin Fisk, Eneko Ukar
Publicado en: Procedia CIRP, Edición 87, 2020, Página(s) 545-550, ISSN 2212-8271
Editor: Edited by Pedro J. Arrazola, Aitor Madariaga
DOI: 10.1016/j.procir.2020.02.034

Influence of induction hardening residual stresses on rolling contact fatigue lifetime

Autores: Maialen Areitioaurtena; Unai Segurajauregi; Martin Fisk; Mario J. Cabello; Eneko Ukar
Publicado en: International Journal of Fatigue, Edición vol 159, 2022, ISSN 0142-1123
Editor: Elsevier BV
DOI: 10.1016/j.ijfatigue.2022.106781

Lifetime prediction of bonded structural patch repairs for wind turbine pitch bearing strengthening

Autores: J. Manterola, I. Leciñana, .J Zurbitu, H. Zabala, I. Urresti, M. Olave
Publicado en: The Journal of Adhesion, Edición Volume 98, 2022 - Edición 6, 2021, ISSN 0143-7496
Editor: Elsevier BV
DOI: 10.1080/00218464.2021.2006645

Other (3)

Sensor Selection for Load Estimation of a Wind Turbine Pitch Bearing

Autores: N. Dwek, B. Blockmans, J. Croes, B. Pluymers, and M. Kirchner
Publicado en: 2022
Editor: Proceedings of ISMA 2022 International Conference on Noise and Vibration Engineering,

Probabilistic fatigue characterization of wind-turbine pitch bearing material and validation using probabilistic p-s-n fatigue models with scale effect

Autores: Hodei Usabiaga, Mikel Neve, Leire Lahidalga, Mario Alberto Alvarez, Haritz Zabala, Mireia Olave, Iker Urresti, Miguel Muniz-Calvente
Publicado en: 2021
Editor: ICMFM XX

Novel methodology for induction hardening simulation of a large pitch bearing

Autores: R Hidalgo, M Areitioaurtena, I Hinojosa, U Segurajauregi, I. Urresti.
Publicado en: 2021
Editor: Ikerlan Technology Research Centre, Basque Research and Technology Alliance (BRTA)