Skip to main content
Go to the home page of the European Commission (opens in new window)
English English
CORDIS - EU research results
CORDIS

AUTOmated Manufacturing of wound components for next generation Electrical mAchines

Project description

Packing more power in aerospace wound components

In any industry, improving power density and efficiency is key. As such, new instruments that can provide very short switching times attract considerable interest. This is because higher switching frequency in electrical devices leads to smaller and lighter motors, as well as generators and passive magnetic components. Such instruments are based on wide bandgap (SiC and GaN) semiconductors. This new technology can be tailored to fit the aerospace industry where electromagnetic parts require alternative coil winding fabrication procedures. The EU-funded AUTO-MEA project will develop new methods for an advanced and flexible coil fabrication system that will eventually lead to the establishment of a complete winding system for aerospace wound components with improved power density.

Objective

Power density and efficiency are a central concern in all industrial sectors. For this reason, the arrival on the market of new power devices based on wide bandgap (SiC and GaN) semiconductors, with extremely short switching times, has raised a relevant interest. Higher switching frequency enables higher fundamental operating frequencies of electrical machines, leading to smaller and lighter motors, generators and passive magnetic components. Aerospace industry is one of the main areas which can benefit of these advantages. However, to fully exploit these new opportunities, a number challenges need to be addressed. In fact, as higher operating frequencies contribute to improve power density of electrical machines, they also reflect on increased power losses in windings, as well as faster devices commutations are known to trigger faster degradation of coil insulation and cause greater susceptibility to EMI. Windings are currently a main bottle-neck for improved performance. To cope with the desire of operating at high fundamental frequencies (>1kHz), coils are often required to be multi-stranded with small cross-sectional areas or litz-wire to reduce power losses and with appropriate insulation to withstand the fast switching edges. This in turn tends to lead to poor overall fill factors, large end windings, higher composite coil thermal resistance, higher losses and higher likelihood of winding failure. Aerospace electromagnetic components require alternative coil winding manufacturing processes, which can deliver compact windings with high dimensional tolerances, high space fill factor and low losses. The scope of AUTO-MEA is to develop novel methodologies and deliver an innovative and flexible coil fabrication system, which can provide programmable 3D formed coil shapes suitable for high frequency operation, effective coil insertion and automated welding strategies to form a complete winding system for aerospace wound components.

Fields of science (EuroSciVoc)

CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.

You need to log in or register to use this function

Keywords

Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)

Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

RIA - Research and Innovation action

See all projects funded under this funding scheme

Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-CS2-CFP09-2018-02

See all projects funded under this call

Coordinator

UNIVERSITA DEGLI STUDI DI MODENA E REGGIO EMILIA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 295 030,00
Address
VIA UNIVERSITA 4
41121 MODENA
Italy

See on map

Region
Nord-Est Emilia-Romagna Modena
Activity type
Higher or Secondary Education Establishments
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 295 030,00

Participants (1)

My booklet 0 0