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Increasing the competitiveness of European manufacturing companies by introducing an innovative single-step production process for moveable, functional multi-piece components

Project description

Automated die-casting process

Die casting is one of the most economical and fastest forming processes. It’s an automated casting process in which the liquid melt is pressed into a mould under high pressure. However, its efficiency is limited, as only rigid parts can be produced in a single step. The EU-funded INTERLOGS project supports the novel production process developed by LOHR, enabling the first automated production with the die-casting process that integrates movable parts in single-step production. This will allow a 98 % reduction in time, and up to 60 % in costs, while stabilising components at the same time. The project will also bring the prototype process to the European market boosting local production.

Objective

In the last years, trillions of EUR added value moved from Europe to countries with favourable production factors, especially to countries with low labour-costs. To stay competitive in manufacturing, European companies have to innovate their processes to more efficiency.
Due to its scalability and automation capacity, die-casting is one of the most prevalent production processes in the world leading to billions of parts each day. However, with die-casting, only rigid parts are realisable. For moveable components (like hinges), different rigid parts have to be assembled to create functionality. This value-adding step of assembling cannibalises the efficiency advantages of die-casting, making European assemblies less competitive due to higher wage costs.

With INTERLOGS, LOHR has developed the worldwide first production process which allows the automated production of fully integrated moveable parts with die-casting in one single production step without the need for multi-step assembling. This leads to time saving of more than 98%, weight reduction of about 56% and costs savings of up to 60% while stability of components could be increased by factor 4.

There are various application possibilities, representing a total addressable market of EUR 24.5 B€. For initial market entry, we target automotive industry valuing 3.6 B€ at a CAGR of 3.1%. The project is about scaling-up the prototype process for commercial exploitation, demonstrating large-scale working of the process and preparing initial market entry.

The INTERLOGS project will not only boost the scale-up of LOHR in terms of turnover and employees but also of thousands of companies in Europe creating tens of thousands new jobs in Europe by retrieving trillions of EUR added-value.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-2 - SME instrument phase 2

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

LOHR TECHNOLOGIES GMBH
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 896 680,63
Address
CARL-ZEISS-STRASSE 8
42579 HEILIGENHAUS
Germany

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Nordrhein-Westfalen Düsseldorf Mettmann
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 2 709 543,75
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