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BioProtect Paper: Off-line machine for advanced bio-coating paper

Project description

Redesigning the paper cup

Today’s paper cup is almost perfect. It does not leak, break or melt and it is cheap enough to mass produce. But there is one problem: hundreds of billions of discarded paper cups are piling up. They are lined with plastic and not easily recyclable. The application of petroleum-based derivatives (like waxes and polyethylene) as standard protective coatings is what makes the cups non-recyclable. The EU-funded BioPP project is developing an offline machine that adds a protective coating to paper and cardboard making it not only fully recyclable but also 100 % resistant to water. The new process to produce the paper lining is a simple, rapid and efficient hydrophobisation of cellulose fibres through their reaction with gaseous trichloromethylsilane in mild conditions.

Objective

The barrier resistance and wettability of papers are commonly controlled by the application of petroleum- based derivatives such as polyethylene, waxes and/or fluor- derivatives as standard coatings for the industry. While surface hydrophobicity is improved by employing these polymers, they have become disfavoured due to poor recyclability limitations, and environmental concerns on generated waste with lack of biodegradation.
Contrary to popular opinion, most coffee cups and similar disposables still aren’t recyclable! With all the attention over the past decade on recycling and doing right by the environment, the lowly coffee cup appears to have been missed in the push to make every form of packaging reusable or recyclable. Roughly 200 billion paper cups are used around the world every year, but none of those currently in use can be recycled without incurring prohibitive costs or greatly diminishing the
At ORLOGA, we have developed an off-line machine for the smooth and versatile industrial implementation of a protective coating for paper/cardboard with +100% resistance to water and fully recyclable. BioProtect Paper project is a simple, rapid, and efficient hydrophobization of cellulose fibers through their reaction with gaseous TCMS at mild conditions (solvent-free + room temperature + no drying required). The off-line machine can be implemented at different stages of the value chain. Hence, paper mills, paper processors or even stand-alone business cases can be generated to transform standard jumbo rolls into waterproof jumbo rolls to deliver added value for the final paper processors. Th final products, being paper cups, specialty papers or other paper/cardboard packaging materials will continue with the recyclability of the initial jumbo roll. BPP reduces x1.5 the final price compared to laminated coating, which ultimately makes BPP the cost-efficient coating for cardboard and paper sheets.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

ORLOGA SA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
AVENIDA CARLOS I 10 4B C
20011 SAN SEBASTIAN
Spain

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Noreste País Vasco Gipuzkoa
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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