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Tailoring ODS materials processing routes for additive manufacturing of high temperature devices for aggressive environments

Project description

Optimising the design of oxide dispersion-strengthened alloys for additive manufacturing

The goal of the EU-funded topAM project is to develop new processing routes for creating oxide dispersion-strengthened alloys that consist of a metal matrix (FeCrAl, Ni and NiCu) with small oxide particles dispersed within it. The alloys will be produced as powders for additive manufacturing and offer a competitive advantage for the process industry, for example, in the manufacture of gas burner heads and heat exchangers, as they show good corrosion resistance and mechanical properties at elevated temperatures. Alloy and process development will be aided by advanced integrated computational materials engineering approaches that will combine thermodynamics, and microstructure and process simulations. The computational approach should help minimise development time, save raw material use and increase component lifetime.

Objective

Europe’s industry is facing many challenges such as global competition and the big change towards energy and resource efficiency. topAM can contribute to these demands by development and application of novel processing routes for new oxide-dispersoid strengthened (ODS) alloys on FeCrAl, Ni and NiCu basis. Novel ODS materials offer a clear advantage for the process industry by manufacturing e.g. topology-optimized, sensor-integrated high temperature devices (gas burner heads, heat exchangers) that are exposed to aggressive environments. Alloy and process development will be targeted by an advanced integrated computational materials engineering (ICME) approach combining computational thermodynamics, microstructure and process simulation to contribute to save time, raw materials and increase the component’s lifetime. Physical alloy production will be realized by combining nanotechnologies to aggregate ODS composites with laser-powder bed fusion and post-processing. The ICME approach will be complemented by comprehensive materials characterization and intensive testing of components under industrially relevant in-service conditions. This strategy allows to gain a deeper understanding of the process-microstructure-properties relationships and to quantify the improved functionalities, properties and life cycle assessment. This will promote cost reduction, improved energy efficiency and superior properties combined with a significant lifetime increase. The consortium consists of users, materials suppliers and research institutes that are world leading in the fields relevant for this proposal, which guarantees efficient, high-level, application-oriented execution of topAM. The industrial project partners, in particular the SMEs, will achieve higher competitiveness due to their strategic position in the value chain of materials processing, e.g. powder production, to strengthen Europe's leading position in the emerging technology field of AM in a unique combination with ICME.

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

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RIA - Research and Innovation action

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-NMBP-ST-IND-2018-2020

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Coordinator

RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 453 800,00
Address
TEMPLERGRABEN 55
52062 Aachen
Germany

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Region
Nordrhein-Westfalen Köln Städteregion Aachen
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 453 800,00

Participants (17)

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